节点文献
纳米颗粒大小对Ni-P合金镀层性能的影响及镀层制备工艺参数优化
Effect of Nanoparticle Size on Properties of Ni-P Alloy Coating and Optimization of Parameters
【作者】 徐伟腾; 康敏; 郭静; 杜晓霞; 解世禄; 刘全祥;
【Author】 XU Wei-teng;KANG Min;GUO Jing;DU Xiao-xia;XIE Shi-lu;LIU Quan-xiang;College of Engineering,Nanjing Agricultural University;Guanyun Modem Agricultural Equipment Research Institute,Nanjing Agricultural University;
【机构】 南京农业大学工学院; 南京农业大学灌云现代农业装备研究院;
【摘要】 为了提高农业刀具的使用寿命,在65Mn钢试件基体表面上,采用电沉积技术制备Ni-P-BN(h)纳米复合镀层,研究不同直径大小的BN(h)颗粒对镀层显微组织、硬度及摩擦磨损性能的影响;并通过正交试验,确定制备复合镀层的最优工艺参数。结果表明:随着BN(h)颗粒直径的增大,复合镀层有晶化的趋势;镀液中加入直径100 nm的BN(h)颗粒所制备的镀层表面胞体均匀致密、硬度最大、耐磨损性能最好;镀层形成过程中,纳米颗粒相互碰撞几率增大,导致晶核分布不均,影响表面质量并且减小耐磨损性能;制备Ni-P-BN(h)纳米复合镀层最优工艺参数为电流密度4.308 A/dm2,BN(h)浓度15.00 g/L,施镀温度60℃,施镀时间3 h,所得硬度和磨损量分别为621.664 HV2N,2.665 8×10-3mm3,相较于65Mn基体硬度提升了1.2倍,磨损量降低86.5%。
【Abstract】 In order to improve the service life of agricultural tools,Ni-P-BN(h) nanocomposite coatings were prepared by electrodeposition on the surface of 65 Mn steel specimen,and the influence of BN particles with different diameters on the phase structure,hardness and tribological properties of coating was investigated.The orthogonal experiments were used to optimize the process parameters for preparing coatings.Results showed that with the increase of diameters of BN(h) particles,the composite coating presented crystallization trend.When BN(h) particles with a diameter of 100 nm were added into the plating solution,the prepared coating possessed uniform and dense surface cell body,the largest hardness and the best friction and wear resistance.During the formation process of coating,the probability of collision of the nanoparticles increased,which caused the uneven distribution of the nuclei,affected the surface quality and reduced the wear resistance.The orthogonal experiments presented that the optimal process parameters for preparing Ni-P-BN(h) nanocomposite coating were as follows;current density4.308 A/dm2,BN(h) concentration 15.00 g/L,plating temperature 60℃ and plating time 3 h.The prepared coating had hardness of 621.664 HV2 N and wear loss of 2.665 8×10-3 mm3.Furthermore,compared with the hardness of 65 Mn substrate,the hardness of the coating was improved by 1.2 times,and the wear loss decreased by 86.5%.
【Key words】 electrodeposition; 65Mn steel; orthogonal experiments; Ni-P-BN(h) nanocomposite coatings; wear resistance;
- 【会议录名称】 2017全国防腐蚀新材料应用技术发展研讨会论文集
- 【会议名称】2017全国防腐蚀新材料应用技术发展研讨会
- 【会议时间】2017-11-23
- 【会议地点】中国广东广州
- 【分类号】TQ153
- 【主办单位】广州市科学技术协会