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超薄稳定层状复合膜的制备及其在己烷脱蜡中的应用

Preparation of Ultrathin and Stable Lamellar Composite Membrane and Its Application in Hexane Dewaxing

【作者】 王奇;

【导师】 张婕; 王景涛;

【作者基本信息】 郑州大学 , 化学工艺, 2021, 硕士

【摘要】 近年来,随着社会经济的快速发展,全球对于聚乙烯产品的需求和消耗在大幅度增长。如何在环境友好的情况下,节能高效地对聚乙烯产品进行后续处理是一个重大问题,这个问题的有效解决将对石油石化行业的发展和繁荣产生深远的影响和巨大的意义。膜分离技术作为新型的分离技术,具有高效、节能、环保、操作简便等突出优点,成为解决社会经济可持续发展难题的有效途径之一。二维层状膜因其有序的层叠结构、易于调控的化学微环境、高效的分子传递特性以及易于超薄化制膜等特点成为了新型纳滤膜的研究热点。本论文以高性能二维层状复合膜的精准制备以及该复合膜在淤浆聚乙烯脱蜡工业中的应用为主要研究内容,自主开发了一种超薄且稳定的氧化石墨烯GO和聚乙烯亚胺(P E I)有机-无机层状复合膜,并且尝试将其应用于淤浆聚乙烯脱蜡的工业应用中。采用静电雾化技术开发的GO-PEI层状复合膜在具有高纳滤性能的同时能够保持较为优异的结构稳定性和长时操作稳定性,从一定程度上解决了传统纳滤膜存在的渗透通量和截留率之间的Trade-of效应。此外,将开发的GO-P E I层状复合膜尝试应用于淤浆聚乙烯脱蜡工业中的己烷脱蜡工艺,在保持较高的石蜡分子的截留率的同时,将己烷石蜡溶液的渗透通量提高了25倍,为高效低能耗的膜分离技术用于淤浆聚乙烯技术生产过程中溶剂脱蜡回收提供了应用前景。具体研宄内容和主要结论如下:(1)采用双针静电雾化法制一备了种层层堆叠的GO-P E I有机-无机层状复合膜。其中,氧化石墨烯纳米片作为骨架,以确保超薄无缺陷的膜结构,而PE I作为交联剂连接相邻的氧化石墨烯纳米片进而提高膜结构稳定性。重要的是,这种膜表现出极性溶剂的快速渗透:水和丙酮的渗透通量分别达到了4 6.2Lm2Y11bar和1 4 6.8Ln^-11hba r,优于大多数报道的氧化石墨烯基膜。同时,有序交联的层间通道能够精准筛分工业染料,截留率在9 6%以上尺寸大于1.6nm。此外,该层状复合膜具有优良的结构、操作、压力和循环稳定性,这是传统层状膜难以实现的。(2)选用商用聚酰胺有机溶剂纳滤膜对己烷-石蜡溶液进行纳滤性能测试,结果表明:在错流条件下,商用膜NF-7()Mw=1 5 0 0 ̄2 0 0 0和NF-8()Mw=3 0 0 0对己烷的通量分别为20.3 6Lr rf!^b ar1和2110.7Li rfh fbar,对石蜡截留率为7 8%和5 6%;由于商用有机溶剂纳滤膜为匀质无孔膜,且分离层较厚,造成通量较低且截留性能较差。因此,我们自主开发的氧化石墨烯-聚乙烯亚胺(GO-PEI)层状复合有机溶剂纳滤膜,在错流条件下,所开发层状复合膜对己烷的通量达到9.26 L m-2 h-1 bar-1,是商业膜的25倍,对石蜡截留率提高至91%以上。研究结果初步证明所制备层状复合膜具有与商业膜相当的长周期操作稳定性。

【Abstract】 In recent years,with the rapid development of social economy,the global demand and consumption of polyethylene products are increasing significantly.How to deal with a large number of by-products of polyethylene production in an energy-saving and efficient way is a major problem in the environment-friendly situation.The effective solution of this problem also has a far-reaching impact and great significance on the development and prosperity of the petroleum and petrochemical industry.As a new separation technology,membrane separation technology has many outstanding advantages,such as high efficiency,energy saving,environmental protection,simple operation and so on.It has become one of the effective ways to solve the problem of social and economic sustainable development.The two-dimensional lamellar membrane has become a hot research direction of new nanofiltration membrane because of its ordered lamellar structure,easy to control chemical microenvironment,efficient molecular transfer characteristics and easy ultrathin preparation.In this study,the precise preparation of high-performance two-dimensional lamellar composite membrane and its application in the dewaxing of slurry polyethylene as the main research content,developed an ultrathin and stable GO-PEI lamellar composite membrane,and tried to apply it in the industrial application of slurry polyethylene dewaxing.The GO-PEI organic-inorganic lamellar composite membrane developed by electrostatic atomization technology can have high nanofiltration performance while maintaining high stability of structure and long-term operation,which can solve the trade-off effect between the permeance and rejection existing in traditional nanofiltration membrane to a certain extent.In addition,we develop the GO-PEI try used in slurry polyethylene dewaxing industrial application,while maintaining high paraffin molecular rejection rate at the same time,raised the permeance of paraffin solution by 25 times,for high efficiency low energy consumption of membrane separation technology used in slurry polyethylene production process in the solvent dewaxing recycling provides the application prospect.Specific research contents and main conclusions are as follows:(1)A lamellar organic-inorganic composite membrane consisting of graphene oxide(GO)and polyethylenimine(PEI)was prepared by two-needle electrostatic atomization.GO nanosheets serve as the skeleton to ensure ultrathin and defect-free membrane structure,while PEI cross-linked adjacent GO nanosheets keeps stable membrane structure.Importantly,this membrane achieves rapid polar solvent penetration:the permeance of water and acetone reach 46.2 L m-2 h-1 bar-1 and 146.8 L m-2 h-1 bar-1,respectively,which are superior to most reported GO-based membranes.At the same time,ordered cross-linked interlayer channels provide precise particle size rejection for industrial dyes(larger than 1.6 nm)with a rejection rate of over 96%.It is worth noting that the lamellar composite membrane has excellent structure,operation,pressure and cycle stability,which is difficult to achieve the traditional laminated membrane.(2)Commercial polyamide organic solvent nanofiltration membrane was used to test the nanofiltration performance of hexane and paraffin solution.The results showed that the fluxes of commercial membranes NF-7(with interception molecular weights MW=1500~2000)and NF-8(MW=3000)for hexane were 0.36 L m-2 h-1 bar-1and0.7 L m-2 h-1 bar-1,respectively,and the rejection rates for paraffin were 78%and 56%under the condition of cross-flow.Because the commercial organic solvent nanofiltration membrane is homogeneous and non-porous membrane and the separation layer is thick,the permeance is low and the permeance performance is poor.Therefore,the graphene oxide-polyethylenimine(GO-PEI)lamellar composite organic solvent nanofiltration membrane developed by us can achieve a hexane permeance of9.26 L m-2 h-1 bar-1 under cross-flow conditions,which is 25 times higher than that of commercial membranes,and the rejection rate of paraffin is improved to more than91%.The results show that the prepared lamellar composite membrane has good stability for long period of operation compared with the commercial membrane.

  • 【网络出版投稿人】 郑州大学
  • 【网络出版年期】2022年 05期
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