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Ca-Co-O系材料的凝固组织与退火组织研究

Microstructure of Melted and Annealed Ca-Co-O Series Materials

【作者】 张中建

【导师】 金应荣;

【作者基本信息】 西华大学 , 材料加工, 2008, 硕士

【摘要】 Ca-Co-O系材料中,Ca3Co4O9、Ca2Co2O5和Ca3Co2O6都具有热电性能,因而受到了广泛的关注和研究。这些研究大多集中在理论计算、掺杂改性以及组织形态控制三方面,对材料加热和冷却过程中的组织转变没有进行细致研究,考虑到Ca3Co4O9和Ca3Co2O6在高温下都会分解,在制备材料时大都将烧结温度控制在分解温度以下,这可能是没有制备出具有实用价值的热电材料的原因之一。本文尝试突破分解温度的限制,寻找制备Ca-Co-O系材料的新方法。本文以CaCO3和Co2O3为原料,按名义组成Ca3Co4O9、Ca2Co2O5和Ca3Co2O6配料,经过预烧结、电弧熔炼以及退火处理制各样品,观察了三种样品凝固后和不同温度退火后的组织形态,为探索Ca-Co-O系材料的制备新方法奠定了基础。实验结果表明,熔炼后的样品除了芯部有疏松和缩孔外,其余部位都比较致密。样品都由含钴氧化钙(以下称α相)和含钙氧化钴(以下称β相)组成,凝固组织中有粗大的树枝晶。名义组成为Ca3Co4O9的样品在880℃经36h退火后,出现了Ca3Co4O9和Ca3Co2O6两个新相,经96h退火后,Ca3Co2O6相消失,样品呈现单一的Ca3Co4O9相。名义组成为Ca3Co2O6的样品在880℃经100h退火后,主相为Ca3Co2O6,伴有少量的Ca3Co4O9相和β相,名义组成为Ca2Co2O5的样品在880℃经100h退火后,主相为Ca3Co2O6和Ca3Co4O9,没有出现期望的Ca2Co2O5相。样品经1000℃×9h和1050℃×9h退火后,组织变得比较均匀。样品经1200℃×9h退火后,名义组成为Ca3Co2O6和Ca2Co2O5的样品组织均匀,由α相和β相组成,名义组成为Ca3Co4O9的样品虽然也由α相和β相组成,但β相呈球形,α相分布在球形β相之间的间隙处,且有分解的迹象。经880℃×5h进一步退火,α相的分解表现得更加明显。α相分解时产生细条状β相,β相呈束状分布,束与束之间可能有一定的位向关系。分析认为,束状β相可能仅在一定得温度范围和成分范围内出现,以有序的束状β相为基础,有可能制备出具有一定取向的Ca3Co4O9热电材料。

【Abstract】 In Ca-Co-O series materials, Ca3Co4O9, Ca2Co2O5 and Ca3Co2O6 all have thermoelectric properties and thus been investigated widely, most of these studies focus on theoretical calculations, doping and controlling of microstructure, a little on the microstructure transformation in heating and cooling process, considering the decomposition of Ca3Co4O9 and Ca3Co2O6, the sintering temperature were mostly controlled below the decomposition temperature, that may be one of the reason for valuable thermoelectric materials prepared unsuccessfully. This paper attempts to explore a new preparing method of Ca-Co-O materials above the decomposition temperature.With CaCO3 and Co2O3 as starting materials, samples with nominal composition of Ca3Co4O9, Ca2Co2O5 and Ca3Co2O6 have been prepared by pre-sintering, arc-melting and annealing at different temperature in this paper, and the microstructure of samples investigated respectively. All of these are the foundation for exploring new preparing method of Ca-Co-O materials.It is shown that the melted samples are compact except needle holes and shrinkage caves in centre, consist of two solid solutions, calcium oxide containing divalent cobalt oxide (a phase) and divalent cobalt oxide containing calcium oxide (βphase), with large dendrite in microstructure.In the samples with nominal composition of Ca3Co4O9 annealed at 880℃, Ca3Co4O9 and Ca3Co2O6 were observed when annealed for 36h, but Ca3Co2O6 disappeared when annealed for 96h, so the samples with unique Ca3Co4O9 can be obtained. In the samples with nominal composition of Ca3Co2O6 annealed at 880℃for 100h, Ca3Co2O6 are the main phase with a few of Ca3Co4O9 and a phase. In the samples with nominal composition of Ca2Co2O5 annealed at 880℃for 100h, Ca3Co2O6 and Ca3Co4O9 are the main phase, with no expected Ca2Co2O5.In the samples annealed at 1000℃and 1050℃for 9h, homogenized microstructure can be observed.Samples with nominal composition of Ca2Co2O5 and Ca3Co2O6 annealed at 1200℃for 9h consist of a andβ. Samples with nominal composition of Ca3Co4O9 annealed at 1200℃for 9h consist of a andβ, too, butβphase is spherical, a with signs of decomposition locates at the gap between sphericalβ. After being further annealed at 880℃for 5h, the decomposition of a is even more obvious, andβarrays obtained between which there may be certain orientation relationship.Based onβarrays, which perhaps appear only in a certain range of temperature and composition, there is the possibility of preparing Ca3Co4O9 thermoelectric materials with a certain orientation.

【关键词】 热电材料Ca3Co4O9电弧熔炼退火
【Key words】 Thermoelectric materialsCa3Co4O9Arc-meltingAnnealing
  • 【网络出版投稿人】 西华大学
  • 【网络出版年期】2008年 09期
  • 【分类号】TB302
  • 【被引频次】2
  • 【下载频次】94
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