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沉淀法制备ZrO2-Al2O3-CeO2复合粉体的煅烧反应过程及物相表征

The Transformation Process and Phase Characterization of ZrO2-Al2O3-CeO2 System Synthesized by Co-precipitation Method

【作者】 栾伟娜

【导师】 夏临华;

【作者基本信息】 青岛大学 , 凝聚态物理, 2007, 硕士

【摘要】 鉴于纳米CeO2的广泛应用,本文首先利用不同方法制备了单相CeO2粉体,从粒度、分散性、形貌等方面进行对比研究。结果表明以Ce(NO33·6H2O为铈源,采用氨水沉淀法可得到平均粒径9.5nm、分散性好的球形CeO2颗粒;借助微波的溶胶-凝胶法在成胶和烘干方面大大节省了时间和能源,300℃煅烧后可得到平均粒径为15nm、粒度分布窄的CeO2粉体;利用NH4HCO3沉淀法制备出了平均长度84nm、直径15nm的棒状CeO2粉体,发现CeO2与其前驱体Ce2O(CO32·H2O在形貌上具有继承性。通过液相共沉淀法分别制备了Al2O3-ZrO2、Al2O3-CeO2、ZrO2-CeO2和ZrO2-Al2O3-CeO2系粉体,利用X射线衍射、差热-热重分析、透射电子显微术等方法对粉体进行分析表征。认为氨水共沉淀法制备的ZrO2-30wt%Al2O3复合粉体经1200℃煅烧处理后,t-ZrO2在室温下仍能存在的原因并不是Al2O3固溶到ZrO2晶格中稳定实现的,而是因为热胀系数失配,高弹性模量的Al2O3对ZrO2产生应力作用抑制了t→m相变;Al2O3是由非晶态直接转变为高温稳定态α-Al2O3。ZrO2-12mol%CeO2复合粉体在700℃时即形成结晶良好的立方ZrO2-CeO2固溶体;经1200℃煅烧后主要以四方相存在。Al2O3-CeO2复合粉体经700℃煅烧后仅有立方萤石结构的CeO2,950℃煅烧后有弱结晶的γ-Al2O3出现但1200℃后其完全转变为结晶良好的α-Al2O3。结合两相复合粉体的分析结果,研究了ZrO2-Al2O3-CeO2系粉体在煅烧过程中发生的固溶、相变等过程以及在不同温度下的物相组成。结果表明以氨水作沉淀剂制备的ZrO2-Al2O3-CeO2系复合粉体从室温煅烧至1300℃过程中相转变过程为:非晶态→c-(Zr,Ce)O2→t-(Zr,Ce)O2→t-(Zr,Ce)O2+α-Al2O3,不同煅烧温度下均未出现CeAlO3或其他Ce-Al化合物的衍射峰;CeO2优先与ZrO2形成固溶体;Al2O3在低温下是以无定形态存在的,直到1300℃才直接转变为结晶度较低的α-Al2O3。而碳酸氢铵沉淀法制备的三相复合粉体经1200℃煅烧1h后出现四种物相的衍射峰,分别为立方相(Ce,Zr)O2固溶体、四方相(Zr,Ce)O2固溶体、单斜相ZrO2和α-Al2O3,分析认为粉体的不均匀性使其在富铈区域形成c-(Zr,Ce)O2固溶体,而在富锆区域形成t-(Zr,Ce)O2固溶体;缺少CeO2稳定和Al2O3抑制作用的t-ZrO2在1000℃煅烧后就发生t→m相变。

【Abstract】 Ceria powders were prepared by different ways and compared with the particle size,dipersion and morphology. Results showed that spherical ceria particles with the averagediameter of 9.5 nm and nicer dispersion were obtained using cerium nitrate hexahydrateand ammonia as raw meterials. The sol-gel method assisted with microwave can not onlyreduce the time but save energy on the gel formation and drying, by which ceria powderwith the average diameter of 15nm and narrow distribution was prepared after calcinationonly at 300℃. Rod-like nanocrystallines ceria with 90nm in length and 15nm in diameterwere prepared using NH4HCO3 as precipitant and had an inherited relationship onmorphology with precuesor Ce2O(CO33·H2O.The composite powders of Al2O3-ZrO2, Al2O3-CeO2 and ZrO2-CeO2 were synthesizedby co-precipitation method and characterized by XRD, DTA, TG and TEM, respectively.The reason why t-ZrO2 can be stabilized at room temperature after the ZrO2-Al2O3powders were calcined at 1200℃was that Al2O3 with high modulus elasticicy producedstress on ZrO2 during cooling process, which hindered the t→m transformation. As forAl2O3, it directly transformed into stable, phaseα-Al2O3 at high temperatures fromamorphous structure, but not formed solid solution with ZrO2. The ZrO2-CeO2 powdersprepared by ammonia precipitation method transformed into well crystallized cubic solidsolution after calcined at 700℃and tetragonal after 1200℃, respectively. In Al2O3-CeO2system, only one crystallized phase of CeO2 with cubic fluorite structure formed aftercalcined at 700℃, and the otherγ-Al2O3 phase generated at 950℃but then completelytransformed intoα-Al2O3 at 1200℃.The transformations during calcination and the phase composition at differenttemperatures were studied in ZrO2-Al2O3-CeO2 system synthesized with ammoniaprecipitation method. Results revealed that there wasn’t CeAlO3 or any chemicalcompounds formed by Al2O3 and CeO2 and CeO2 was prior to form solid solution withZrO2. Moreover, amorphous Al2O3 also directly transformed into weakly crystallizedα-Al2O3 until 1300℃. The transformation during calcination process from roomtemperature to 1300℃proceeded as follows: amorphous→c-(Zr, Ce)O2→t-(Zr, Ce)O2→t-(Zr, Ce)O2+α-Al2O3. However, when prepared by NH4HCO3 co-precipitation method,c-(Ce,Zr)O2, t-(Zr, Ce)O2, m-ZrO2 andα-Al2O3 coexisted after calcination at 1200℃for1h. The inhomogeneity of precursor caused that at the Ce-rich area c-(Ce,Zr)O2 formedand at the Zr-rich area t-(Zr, Ce)O2 formed. Furthermore, t→m transformation of ZrO2happened after 1000℃calcination due to the lack of stabilization by CeO2 and ihibitingeffect by Al2O3.

  • 【网络出版投稿人】 青岛大学
  • 【网络出版年期】2008年 03期
  • 【分类号】TB383.3
  • 【被引频次】2
  • 【下载频次】419
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