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石灰拜耳法生产氧化铝的脱硫研究
【作者】 蒋洪石;
【导师】 吴贤熙;
【作者基本信息】 贵州大学 , 化学工艺, 2007, 硕士
【摘要】 本文从铝土矿资源的可持续性发展、加快构建资源节约型社会角度出发,顺应竞争日趋激励的世界氧化铝工业发展的要求,寻求使用的高硫低铝硅比铝土矿研究简单的、经济的氧化铝生产方法,提出石灰拜耳法生产氧化铝的脱硫研究的课题。本课题首先通过配制铝酸钠溶液,论述了NaOH与Al(OH)3摩尔比分别为1:1、1.5:1、2:1、2.5:1和3:1配制的铝酸钠溶液的稳定性和碱液浓度对脱硫效果的影响,实验证明:当配制铝酸钠溶液稀释3~4倍时,脱硫效果较好,脱硫率达75%左右;同时讨论石灰添加量对脱硫效果的影响,通过实验证明选择最佳的石灰添加量,是获得较好的脱硫效果的前提条件,当石灰的添加量达到8~8.5g左右,脱硫率最佳达到83%。通过对反应产物XRD分析发现,反应产物中均没有一元型含水硫铝酸钙和三元型含水硫铝酸钙,脱硫产物只有CaSO4。反应温度是铝酸钠溶液脱硫效果的主要影响因素,同时也是制约水合硫铝酸钙生成的影响因素,当反应温度为70~75℃左右时,脱硫率最佳达到85%,通过XRD衍射分析,反应产物中水合硫铝酸钙的含量为78%左右。反应时间也是影响脱硫效果的重要因素之一,当反应时间在40~50min左右时,脱硫效果最好,脱硫率达86%左右,通过XRD衍射分析,反应产物中一元型含水硫铝酸钙和三元型含水硫铝酸钙的含量为96.4%,脱硫效果显著。通过正交实验对铝酸钠溶液脱硫效果影响的因素进行研究,当铝酸钠溶液中SO42-浓度为24g/L,通过实验的极差分析给出最佳脱硫工艺条件:铝酸钠溶液中碱液浓度为30.40g/L,石灰添加量为8.5g、反应温度为70℃、反应时间为50min,其最佳脱硫率为87.42%。通过X射线衍射、差热分析、红外光谱分析等方法研究,证明了水合硫铝酸钙的存在,为石灰拜耳法高效脱硫提供理论依据。
【Abstract】 This article studies new and economic high sulfuric bauxite production method from the perspective of the continuable development of bauxite and the construction of resource-saving society, which complies with increasingly competitive alumina industrial development. Exploiting high sulfuric bauxite mine, the paper proposes the topic of the lime Bayer producing desulfurization of oxide-aluminum. This article studies new and economic high sulfuric bauxite production method.This topic through preparation of sodium aluminates solution, discussing NaOH and Al(OH)3 ratio of 1:1,1.5:1,2:1,2.5:1,3:1 sodium aluminates solution stability and the concentration of alkali to the effecting of desulphurization, the experiment proved that when the originally preparation of sodium aluminates solution to dilute 3~4 times, the desulphurization effect is more better, the desulphurization rate reaches about 78%.Discussing lime additive on the desulfurization efficiency simultaneity, it is proved by experiments that lime is good additive. The desulphurization rate reaches about 83.5%When the lime is added to 8~8.5g around. Through the XRD diffraction analysis, the reaction products are not Ca4Al2SO10·12H2O and Ca6Al2(SO)3(OH)12, the desulfurization product has only CaSO4.The reaction temperature is main influencing factors of the Ca4Al2SO10·12H2O synthesis; increasing temperature is propitious to improving reaction speed of the Ca4Al2SO10·12H2O synthesis, when the reaction temperature is 70-75℃, the desulphurization rate reaches about 85%, through the XRD diffraction analysis, the reaction product of Ca4Al2SO10·12H2O content of 78%.Reaction time is one of the important factors desulfurization efficiency, when the reaction time is about 4050min, the desulfurization is the best; the desulphurization rate reaches about 85%. Through the XRD diffraction analysis, the reaction product of Ca4Al2SO10·12H2O and Ca6Al2(SO)3(OH)12 contents of 96.4%, the desulfurization efficiency significantly.Through the design orthogonal experiment on the factors of desulfurization effect, through analyzing of the experimental found the best desulfurization conditions: sodium aluminates solution concentration is 30.40g/L, lime additive is 8.5g, the reaction temperature of 70℃, reaction time of 50 min, the desulphurization rate reaches about 87.42%.Through X-ray diffraction and differential thermal infrared spectral method proved reaction product of Ca4Al2SO10·12H2O and Ca6Al2(SO)3(OH)12 presence, at the same time providing theoretical basis for desulfurization efficiency in Bayer lime method.
【Key words】 lime Bayer process; sodium aluminates; desulfurization efficiency; X-ray diffraction; 3CaO·Al2O3CaSO4·12H2O;
- 【网络出版投稿人】 贵州大学 【网络出版年期】2007年 04期
- 【分类号】TF821
- 【被引频次】5
- 【下载频次】471