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基于虚拟样机技术的多轴车辆液压动力转向系统性能分析

Characteristic Analysis for Hydraulics Power Steering System of Multi-axle Vehicle Based on VP Technology

【作者】 陈德鑫

【导师】 高秀华;

【作者基本信息】 吉林大学 , 机械设计及理论, 2007, 硕士

【摘要】 目前,全路面起重机在我国已经有了广泛的应用,由于转向负载和转向轴数的增多,对动力转向技术的要求也越来越高。动力转向技术主要分为电动动力转向、气动动力转向和液压动力转向,但在重型车辆上主要应用的是液压动力转向技术。为了评价重型车辆动力转向系统的性能,实现液压与机械系统更好的耦合,以及研究典型工况下拉杆受力的情况,本文主要做了以下几个方面的工作:(1)通过研究动力转向系统的结构,详细的分析了其工作原理,并根据整车实际参数的技术要求,对动力转向系统进行了参数计算。(2)基于Matlab/Simulink模块,建立整车动力转向系统的数学模型,并利用传递函数法对动力转向系统的稳定性、动态响应特性进行评价,讨论了一些重要参数对其转向性能的影响。(3)基于虚拟样机ADAMS软件,分别建立了某全路面起重机的机械转向模型和液压转向回路模型,使液压模型通过液压缸和机械模型进行耦合,以实现液压系统的控制。(4)基于虚拟样机ADAMS软件,对整车进行了运动学和动力学仿真,分别对阶跃信号输入下转向轮转角、系统压力、转向器流量、液压缸的速度以及典型工况下转向横拉杆受力情况进行了分析。并通过与计算结果和实际参数的技术要求相比较,验证了模型的正确性,也为以后多轴车辆的拉杆设计提供了一个理论依据。对多轴车辆的动力转向系统进行研究,不仅可以分析多轴车辆转向性能,验证原有样车转向性能的优劣,而且也为多轴车辆动力转向系统的设计提供了参考,同时大大提高了生产效率和经济性。

【Abstract】 The all terrain crane origins from Germany, its primary market is in Europe all the time. So development of its technology is relative mature. With rapid development of our national economy continuously in many years, it will impel the development of the engineer machinery powerfully, and then the demand of all terrain crane will increase obviously. Recently, a heavy-duty machine factory of engineering machinery group has successfully produced a series of international leading QAY25, QAY50, QAY130, QAY160, QAY200 all terrain crane. The steering axles of the vehicle are two or more than two, and the axles of the vehicle are more than three. Because of increase of the axles and weight, these objective factors make the steering course of the multi-axis hoist crane more complicated. So the technology of automotive power steering should be advanced.Power steering-system’s performance quality is the gist for reliability and safety of the automotive steering-system. It consists of hydraulic power steering-system and electric power steering-system. But, hydraulic power steering-system is applied in heavy trucks. It is composed of power steering-gear and cyclical hydraulic system. According to hydraulic form, hydraulic power steering-system is divided into constant pressure and constant flow hydraulic power steering-system. According to the control valve structure, it is divided into spool valve type and rotary valve type. In this paper, taking a all terrain crane as the research object, introduced the composition and type, presented its research status. Performance simulation on the all terrain crane hydraulic steering system using Matlab/Simulink、ADAMS/View、ADAMS/Hydraulics software and so on is presented.The paper mainly includes the following contents:(1)Analyze the principle of power steering-system. Taking the steering system of a all terrain crane as a research object, calculations of some main components of the hydraulic power steering-system is given. (2)During the whole cyclical hydraulic system modeling, the organization of valve spool controlled hydraulic cylinder is the core part of the cyclical hydraulic system. In this article, the angle diamonds figure of the wheel is established, then the dynamic equation of the system is established which is based on the method of the transfer function. The imitation organization model can be established by the Simulink module of Matlab. Through the simulation, analyze dynamic and reliable capability, In view of the system dynamic and the reliable characteristic, we have carried on the time and frequency simulation, and found the influence parameter of the system stability and dynamic characteristic. The result indicated that, the system stability is good, the speed of response is quicker. The parameters that influences the stability and the dynamic characteristic have, power cylinder’s area, the flowrate gain, the cylinder and the pipeline compression volume, the load quality, the elasticity coefficient and so on.(3)Due to the advantage of the new technology VP, The multi-body steering system model of a all terrain crane using ADAMS software was established, which contains body, steering control mechanism, steering linkage, recirculating ball and nut steering gear, power cylinder, ackerman steering, pitman arm, steering drag link, steering tie rod and so on. Because the power steering-gear is the key of the entire vehicle steering-system, we noticed that two movement relations of recirculating ball steering-gear.(4)The constant flow hydraulic power steering-system principle drawing and mathematical model of steering system is built up. Furthermore, the virtual hydraulic system is built by use of the hydraulic module of ADAMS software. According to the mathematical model of each component, the setting of the hydraulic components parameter can be done. Accordingly, the mechanical and hydraulic systems are integrated via the two-way cylinder.(5)According to the created mechamical and hydraulic virtual model, the imitation is combined. Before the imitation, the parameter is set, when the imitation is done, the changed curve can be observed accurately. For example, the angle of wheel, the flowrate of power steering-gear, the pressure of power steering-gear, the velocity of the cylinder, the pressure of the system, the force of steering tie rod on type-status. Based on the simulative result, we analyze the kinematics capability and dynamics analysis of steering system of the all terrain crane. The result express: The model has satisfied some technology specification, for instance, the ratio of motion, the system pressure, the system flowrate and so on. The data of simulation and the computed result are mutually steady to match, and so verified the accuracy of the model. Especially we get the curves of the force of the tie rod that the entire vehicle is turned under the typical condition.

  • 【网络出版投稿人】 吉林大学
  • 【网络出版年期】2007年 03期
  • 【分类号】U463.4
  • 【被引频次】14
  • 【下载频次】721
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