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航空发动机高温合金铸件质量智能控制

Intelligent Quality Control of Superalloy Castings for Aircraft Engines

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【作者】 刘雅辉; 余慧澎; 张珺荟; 高海燕; 王俊; 董安平; 孙宝德;

【Author】 LIU Ya-hui;YU Hui-peng;ZHANG Jun-hui;GAO Hai-yan;WANG Jun;DONG An-ping;SUN Bao-de;School of Materials Science and Engineering, Shanghai Jiao Tong University;

【机构】 上海交通大学材料科学与工程学院;

【摘要】 随着全球制造业工业数字化转型进程加速,航空发动机用高温合金精密铸造迎来数字化智能化发展时代。为了实现高温合金精密铸造少缺陷、低成本和短生产周期,本文基于高温合金结构件熔模铸造研制及生产实践,提出高温合金精密铸造关键工序的工业物联网和数字孪生体融合设计新思路。阐明高温合金精铸工艺中的凝固缺陷、尺寸超差、组织和性能不达标等普遍性质量问题的影响因素,通过数字化解决方案提升高温合金铸件的质量,从而为航空发动机高温合金精铸工业数字化转型提供参考依据。

【Abstract】 With the acceleration of digital transformation in the global manufacturing industry, precision casting of superalloys for aircraft engines has ushered in an era of digital and intelligent development. In order to achieve precision casting of superalloys with fewer defects, lower costs, and shorter production cycles, this paper proposes a new design concept for the integration of industrial Internet of Things and digital twins in key processes of superalloy precision casting based on the development and production practice of investment casting for superalloy structural components. This article elucidates the influencing factors of common quality problems such as solidification defects, dimensional deviations, and substandard microstructure and properties in the precision casting process of superalloys. Through digital solutions, the quality of superalloy castings can be improved, providing a reference for the digital transformation of the superalloy precision casting industry for aircraft engines.

【基金】 国家自然科学基金青年科学基金项目(52201045);国家重点研发计划(2022YFB3706804)
  • 【文献出处】 铸造 ,Foundry , 编辑部邮箱 ,2025年07期
  • 【分类号】V263
  • 【下载频次】15
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