节点文献

货舱水射流清洗机器人设计与应用研究

Design and application research of ship cargo hold water jet cleaning robot

  • 推荐 CAJ下载
  • PDF下载
  • 不支持迅雷等下载工具,请取消加速工具后下载。

【作者】 巴胜富; 王为周; 李虎; 李晓俊; 刘祥杰; 任启乐; 庞雷; 陈正文; 王志强;

【Author】 BA Shengfu;WANG Weizhou;LI Hu;LI Xiaojun;LIU Xiangjie;REN Qile;PANG Lei;CHEN Zhengwen;WANG Zhiqiang;National Innovation Center for Basic Components of General Machinery,Hefei General Machinery Research Institute Co.,Ltd.;Lianyungang Ocean Fluid Handling Equipment Co.,Ltd.;COSCO SHIPPING(Qingdao) Co.,Ltd.;College of Mechanical Engineering,Zhejiang Sci-Tech University;China First Highway Engineering Co.,Ltd.;

【机构】 合肥通用机械研究院有限公司国家通用机械基础件创新中心; 连云港远洋流体装卸设备有限公司; 中远海运(青岛)有限公司; 浙江理工大学机械工程学院; 中交一公局集团有限公司;

【摘要】 为了满足散货船货舱高效、安全的清洗需求,从四驱机器人力学特性分析出发,开展机器人关键部件设计。详细介绍了机器人通过货舱钝角壁面、反斜面爬行及越障等过程的力和力矩特性,构建了综合考虑转轮摩擦力和磁铁吸附力的力学平衡方程,结合现场实际工况进行机器人吸附能力分析验证,研制出一款携带自适应清洗机械臂的货舱水射流清洗机器人,并进行现场应用。结果表明,所研制的清洗机器人的安全系数达到1.98,机器人附壁能力优良;清洗作业时,1 MPa额定压力下射流半径可达25 m。与人工清洗相比,清洗效率提升到900 m~2/h,清洗时间减少约50%。研究成果可为散货船货舱自动化清洗应用提供参考。

【Abstract】 In response to the efficient and safe cleaning needs of bulk cargo holds,starting from the analysis of the mechanical characteristics of the four-wheel drive robot,key components of the robot were designed.A detailed analysis was conducted on the,,force and torque characteristics during the process of crawling through obtuse angled wallsreverse inclined surfacesand obstacle crossing in cargo holds.A mechanical equilibrium equation was then constructed considering the friction force of the wheels and the magnetic adsorption force.Combined with the actual working conditions on site,the adsorption ability of the robot was analyzed and verified.A cargo hold water jet cleaning robot carrying an adaptive cleaning robotic arm is developed and applied on site.The results show that the safety factor of the developed cleaning robot is 1.98,indicating excellent wall attachment ability of the robot.During cleaning operations,the jet radius can reach 25 m at a rated pressure of 1 MPa.Compared with manual cleaning,the cleaning efficiency has been improved to 900 m~2/h, and the cleaning time has been reduced by about 50%.The research results can provide reference for the application of automated cleaning of cargo holds in bulk carriers.

【基金】 安徽省科技创新攻坚计划项目(202423i08050015);中国机械工业集团有限公司科研专项(ZDZX2024-42);中国交建科技研发项目(KJYF-2023-A-01J)
  • 【文献出处】 流体机械 ,Fluid Machinery , 编辑部邮箱 ,2025年06期
  • 【分类号】TP242
  • 【下载频次】18
节点文献中: