【摘要】 目的优化α-SiC颗粒化学镀铜工艺,改善α-SiC/Fe之间的界面浸润性和匹配性,提高α-SiC/Fe复合材料的力学性能。研究α-SiC粒径大小和镀液工艺对镀铜的影响以及镀铜对α-SiC/Fe复合材料力学性能的影响。方法在对α-SiC颗粒粗化、敏化和活化后,采用化学镀覆的方式对5、10、15、20μm四种不同粒径的α-SiC进行表面镀铜。采用SEM和XRD对镀层的表面形貌和物相进行表征,采用SEM对α-SiC/Fe复合材料的显微组织进行观察。结果 4种粒径的α-SiC表面都成功地镀上了铜,且α-SiC颗粒粒径越小,表面积越大,镀速越高。确定了化学镀液的最佳工艺:温度65℃,溶液pH值9¹1,SnCl₂加入量9 g/L,Pd Cl2加入量1.5 g/L。镀层形貌为凹凸不平的铜粒子集合体,物相为α-SiC、Cu和少量的Cu₂O。5、10、15、20μm的α-SiC颗粒镀铜提高了α-SiC/Fe复合材料的致密度、抗拉强度和延伸率,镀铜后致密度分别提高了0.62%、0.73%、0.95%、1.06%,抗拉强度分别提高了5.58%、10.97%、11.63%、13.02%,延伸率分别提高了6.35%、12.35%、10.19%、10.37%。结论α-SiC的粒径和镀液工艺显著地影响着镀速和镀层形貌。镀铜能够有效地改善α-SiC/Fe复合材料的界面缺陷,提高其力学性能。更多还原

【Abstract】 The work aims to optimize electroless copper plating process of α-SiC particles, enhance interfacial wettability and compatibility between α-SiC and Fe, and improve mechanical properties of α-SiC/Fe composites. Besides, it aims to study effects of α-SiC particle size and plating process on copper plating, and effects of copper plating on mechanical properties of α-SiC/Fe composites. After roughening, sensitization and activation of α-SiC particles, α-SiCs with different particle size of 5, 10, 15 and 20 μm were copper-plated by electroless plating. Surface morphology and phase of the coatings were characterized with SEM and XRD. Microstructures of α-SiC/Fe composites were observed with SEM. As a result, the four kinds of α-SiC surfaces were successfully copper-plated. The smaller the particle size was, the larger the surface area and the higher the plating rate were. The optimum process of electroless plating solution was determined as follows: temperature of 65 ℃, solution p H of 9¹1, SnCl₂ amount of 9 g/L, and PdCl₂ amount of 1.5 g/L. Morphology of the coatings was aggregate of rugged copper particles, phases were α-SiC, Cu and a small amount of Cu₂O. Electroless plating of α-SiCs with different particle size of 5, 10, 15 and 20 μm improved density, tensile strength and elongation of α-SiC/Fe composites. The density increased by 0.62%, 0.73%, 0.95% and 1.06%, respectively; tensile strength by 5.58%, 10.97%, 11.63% and 13.02%, respectively; and elongation by 6.35%, 12.35%, 10.19% and 10.37%, respectively. Particle size of α-SiC and plating solution process significantly affect plating speed and coating morphology. Copper plating can effectively improve interface defects of α-SiC/Fe composites and enhance mechanical properties.更多还原