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高温合金定向凝固过程中通道偏析的物理模拟研究

Physical simulation on channel segregation formation during directional solidification of superalloys

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【作者】 钟万里; 刘彬; 胡治宁; 任维丽; 梁永纯; 钟云波; 任忠鸣;

【Author】 ZHONG Wan-li;LIU Bin;HU Zhi-ning;REN Wei-li;LIANG Yong-chun;ZHONG Yun-bo;REN Zhong-ming;Electric Power Research Institute of Guangdong Power Grid Corporation;Shanghai Key Laboratory of Modern Metallurgy &Material Processing, Shanghai University;

【机构】 广东电网公司电力科学研究院; 上海大学上海市现代冶金与材料制备重点实验室;

【摘要】 利用NH4Cl-H2O溶液凝固实验,对高温合金定向凝固中的通道偏析进行物理模拟,研究通道偏析的形成过程以及溶液中NH4Cl的质量分数w(NH4Cl)和初始基板温度对通道偏析数目和形貌的影响。结果表明,除了w(NH4Cl)为15%外,w(NH4Cl)为24%、27%和30%的NH4Cl-H2O溶液凝固时均形成通道偏析。随凝固时间延长,通道偏析数目先逐步增加然后减少,形貌辨识程度增加。随w(NH4Cl)增加,通道偏析数目减少,形貌辨识程度增加。随初始基板温度下降,通道偏析数目减少,形貌辨识程度增加。影响通道偏析的主要因素可归结为影响偏析形成和通道形成的因素,包括合金成分、温度梯度和凝固速率。

【Abstract】 NH4Cl-H2 O solution systems were used to simulate the formation process of the channel segregation during the directional solidification of superalloys. The formation of the channel segregation was investagted. The effects of the NH4 Cl concentrations and the initial base temperature on the channel segregation were also studied. The results show that the channel segregation forms in the solution systems of the concentrations of 24%, 27% and 30% except for 15%. The number of channel segregation increases first and then decreases, and the morphology becomes more pronounced with the increasing time during solidification. The quantity of channel segregation decreases and the morphology becomes more pronounced with the increasing concentration. The change of the quantity and morphology of the channel segregation with the decreasing of the initial base temperature shows the same trend as that with the increasing of concentration. The main factors controlling the channel segregation can be attributed to the formation of the channel and the segregation, which include alloy composition, solidification rate and temperature gradient.

【基金】 国家自然科学基金资助项目(51371110)
  • 【文献出处】 粉末冶金材料科学与工程 ,Materials Science and Engineering of Powder Metallurgy , 编辑部邮箱 ,2015年05期
  • 【分类号】TG111.4;TG132.3
  • 【被引频次】5
  • 【下载频次】247
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