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真空压铸中型腔真空压力的理论计算及试验研究

Calculation and Experiment on Cavity Vacuum Pressure in Vacuum Die Casting Process

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【作者】 胡泊; 熊守美; 村上正幸; 松本悦豪; 池田伸吾;

【Author】 HU Bo1, XIONG Shou-mei1, MASAYUKI Murakami2, YOSHIHIDE Matsumoto2, SHINGO Ikeda2(1. Key Laboratory for Advanced Manufacturing by Materials Processing Technology, Department of mechanical Engineering, Tsinghua University, Beijing 100084, China; 2. TOYO Machinery & Metal Co. Ltd., Japan)

【机构】 教育部先进成形制造重点实验室清华大学机械工程系; 日本东洋机械金属株式会社; 日本东洋机械金属株式会社 北京100084; 北京100084;

【摘要】 针对真空压铸中型腔真空压力的下降规律进行了理论计算和试验研究。针对具体的真空系统进行了型腔排气理论曲线和实测曲线的对比,验证了这种计算方法的可行性,指出了真空压铸为了达到理想的型腔真空压力对于低速工艺选择的限制要求,并提出了一种通过计算理论排气时间来对真空系统设计和低速工艺制定进行优化的方法。

【Abstract】 In vacuum die casting process, the characteristic of cavity vacuum pressure curve was studied by theoretical calculation and experimental measurement by installing a vacuum pressure sensor inside an experimental die. The calculation was proved coincident with the experimental results. The cavity vacuum pressures of different slow injection processes were investigated. An important parameter, the vacuum time, was indicated to have obvious influence on the quality of vacuum die castings. Based on the calculation of cavity vacuum pressure, a method was proposed to help adjusting the vacuum system and to optimize the slow injection phase in a vacuum die casting process to keep the cavity vacuum pressure on an appropriate level.

【基金】 国家自然科学基金(50475016)
  • 【文献出处】 铸造 ,Foundry , 编辑部邮箱 ,2007年03期
  • 【分类号】TG249.2
  • 【被引频次】23
  • 【下载频次】317
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