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ZWG-1钢帘线钢丝拉拔润滑剂的研制与应用

Development and Application of ZWG-1 Lubricant for Steel Cord Wire Drawing

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【作者】 芮斌盛兴陈小刚向启联周斌

【Author】 Rui Bin Sheng Xing Chen Xiaogang Xiang Qilian Zhou Bin (Chemical Engineering Research and Design Institute of Hubei Province Wuhan 430073)

【机构】 湖北省化工研究设计院湖北省化工研究设计院 武汉430073武汉430073

【摘要】 研制的ZWG-1润滑剂是一种含固体润滑剂微粒的水基润滑剂,微粒平均直径≤5μm,适用于钢帘线钢丝的高速湿式拉拔。拉拔出的钢丝与橡胶粘合力:2+2×0.25结构抽出力438N/根,3+9×0.22结构抽出力595N/根;润滑剂使用浓度低,拉拔性能好,体积分数为3%时即可拉拨,无磨合期,拉拔速度可达12m/s;模耗一般比HGR-1低20%~30%;适合于较苛刻的少一道热处理的电镀后拉拔工艺。

【Abstract】 ZWG-1 lubricant being developed is a kind of water base lubricant containing solid lubricant particle, average diameter of the particle is no bigger than 5 micron. The lubricant suits for speed wet drawing of steel cord wire. The cohesion between rubber and steel wire is 438N per piece for 2+2×0.25 structure, 595 N per piece for 3+9×0.22 structure. The use concentration of the lubricant is low, drawing property is good, when the volume friction is 3%, drawing can be carried out, there is no running-in period, drawing speed can be up to 12m/s; die consumption is lower 20%~30% than that with general HGR-1. It is also suitable to more rigorous drawing process after electroplating, which decreases a times of heat treatment.

【关键词】 水基润滑剂固体微粒粘合力研制
【Key words】 water base lubricantsolid particlecohesiondevelopment
  • 【文献出处】 金属制品 ,Steel Wire Products , 编辑部邮箱 ,2006年01期
  • 【分类号】TG356.16
  • 【被引频次】5
  • 【下载频次】303
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