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双低菜籽脱皮冷榨膨化工艺的中试生产研究

Intermediate productive test study on the process of dehulling-cold pressing-expansion for double-low rapeseed

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【作者】 李文林; 黄凤洪; 王贤良;

【Author】 Li Wenlin~1,Huang Fenghong~(1※),Wang Xianliang~2(1.Oil Crops Research Institute of Chinese Academy Agricultural Sciences,National Center for Rapeseed Engineering and Technology,Wuhan 430062,China;2.Wuhan Zhongpai Food and Oil Co.Ltd..,Wuhan 430306,China)

【机构】 中国农业科学院油料作物研究所国家油菜工程技术研究中心; 武汉市中排粮油有限公司 武汉430062; 武汉430062; 武汉430306;

【摘要】 将双低菜籽脱皮、冷榨、膨化技术组装集成,进行了双低菜籽脱皮冷榨膨化新工艺的中试生产研究。优化后的工艺技术参数为:菜籽调质后水分8%;脱皮机转速1500 r/m in;冷榨温度为室温;膨化进料温度95℃,物料水分9%,喂料电机转速900 r/m in;浸出时间100 m in,料格装料高度1.2~1.3 m,溶剂喷淋量1.5 m3/h。中试产品冷榨油接近国家三级菜籽压榨油标准;浸出粕粗蛋白质含量达46%以上,达到一级饲料用低硫苷菜粕标准。中试生产成本为143元/t,比原预榨浸出工艺节约生产成本近20%。中试生产能力较原预榨浸出工艺提高近60%。双低菜籽脱皮冷榨膨化工艺具有显著提高产品质量、降低生产成本、扩大生产能力等突出特点,产业化推广应用前景广阔。

【Abstract】 Rapeseed processing technologies of dehulling,cold pressing and expansion were assembled to develop a new process of dehulling-cold pressing-expansion for double-low rapeseed,then pilot test was conducted.The optimization technical parameters of the process were confirmed: adjusting water content to 8%,dehulling machine rotating at 1500 r/min,cold pressing at room temperature,expansion inlet temperature 95℃,water content 9%,feeding motor rotating speed 900 r/min,extraction time 100 min,material height in cases of rotating extractor 1.2~1.3 m,quantity of pouring solvent 1.5 m~3/h.Cold pressing oil approaches the Standard of National Ⅲ Rapeseed pressing Oil.Rapeseed Meal with a protein content more than 46% meets the Standard of National Ⅰ Low-glucosinolate Rapeseed Meal for Fodder.The processing cost is 142.85Yuan/t,which is less than that of pre-pressing extraction process by 20%.The new process increases producing capacity by 60% than that of pre-pressing extraction.The new process can improve quality of oil and meal obviously,reduce production cost,increase producing capacity.The industrialization and application of the new process are promising.

【关键词】 双低菜籽; 脱皮; 冷榨; 膨化; 工艺; 中试;
【Key words】 double-low rapeseed; dehulling; cold pressing; expansion; process; pilot test;
【基金】 国家“十五”重大科技专项(2001BA501A05);湖北省“十五”重大科技攻关项目(2001AA203A)
  • 【文献出处】 农业工程学报 ,Transactions of the Chinese Society of Agricultural Engineering , 编辑部邮箱 ,2006年09期
  • 【分类号】TS224
  • 【被引频次】25
  • 【下载频次】314
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