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Pd-Cu合金复合膜的制备及表征
Preparation and Characterization of Pd-Cu Alloy Composite Membranes
【摘要】 采用无电化学镀技术制备了Pd-Cu合金复合薄膜。复合膜的初始基体是0.2μm等级的316L多孔不锈钢圆片(PSS),经过改性的(含Pd)溶胶-凝胶ZrO2成膜技术对PSS表面进行了修饰。修饰后的PSS表面首先进行无电镀金属Pd膜,然后在Pd膜表面再镀金属Cu膜。最后把具有双金属镀层的膜片在773 K,H2气氛(101kPa)下保持5~10h进行退火热处理,通过金属间分子热扩散把不锈钢基体上的金属Pd膜和金属Cu膜合金化为均匀的Pd-Cu合金复合薄膜。XPS确定表面组成为Pd90Cu10(质量分数/%)合金薄膜,经过XRD分析结合确定为单相无序fcc结构;而Pd59Cu41合金膜是由平衡fcc相和有序bcc相组成。通过SEM观察到Pd90Cu10合金薄膜(厚度5μm)表面存在一些针孔;而Pd59Cu41合金膜(厚度10μm)没有针孔存在,这种合金复合膜应该具有极高的透H2选择性。
【Abstract】 Thin Pd-Cu/ZrO2-PSS composite membranes were prepared by modified electroless plating technique on 0.2 μm graded 316L porous stainless steel(PSS) disks.After the surface of PSS was modified by Pd-doped zirconia,the zirconia side of the modified support was successively coated with palladium and copper by electroless plating.Finally,the as-deposited Pd-Cu/ZrO2-PSS composite membrane was annealed in hydrogen at 773K for 5~10h in order to form a homogeneous palladium-copper alloy film by thermal diffusion.XPS analyses showed the average surface composition of the two membranes were respectively Pd90Cu10 and Pd59Cu41(mass fraction/%).XRD analyses indicated that deposited Pd90Cu10 alloy film contained only fcc(face-centred cubic) phase structure whereas Pd59Cu41 alloy film contained a mixture of fcc and bcc(body-centred cubic phase).Surface micrographs made by SEM showed the presence of some visible pin-holes on the 5μm thick Pd-Cu/ZrO2-PSS membrane, and pinhole free surface for the 10μm one which should possess an excellent perm-selectivity for hydrogen.
【Key words】 Pd-Cu alloy composite membrane; permeation hydrogen; porous stainless steel; electroless plating;
- 【文献出处】 材料工程 ,Journal of Materials Engineering , 编辑部邮箱 ,2006年02期
- 【分类号】TB383.2
- 【被引频次】12
- 【下载频次】312