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激光焊接过程实时监测

Real-time In-process Monitoring of Laser Welding

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【作者】 曾浩周祖德陈幼平骆红胡席远胡伦骥

【Author】 ZENG Hao 1 ZHOU Zu de 1 CHEN You ping 1 LUO Hong 2 HU Xi yuan 2 HU Lun ji 1School of Mechanical Science and Engineering, 2Department of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430

【机构】 华中科技大学机械科学与工程学院!武汉430074华中科技大学材料科学与工程系!武汉430074

【摘要】 在利用小波变换对拾取的激光焊接等离子体的AE(AcousticEmission)信号进行分析的基础上 ,对小波分解后得到的细节信号作进一步处理。在此基础上提取的曲线很好地反映了激光焊接过程的状态变化 ,能够快速地检测到焊接缺陷 ,这说明应用曲线实现激光焊接质量控制是可行的。

【Abstract】 The AE(acoustic emission) signals emitting from laser welding were sensed with an electrit condenser microphone and analyzed with wavelet analysis to characterize their time frequency distributions. Based on the detail signals which were extracted from AE signals via wavelet analysis, a signal Intensity Moving Average(IMA) curve was defined in this paper. It was shown that the IMA curve of good quality, full penetration welds was different from that of poor quality welds, defined as either welds with misalignment problem or welds having a gap between the sheets being joined. According to the curve which shown to be capable of recognizing the transformation of welding states commendably, defects can be detected quickly and exactly. With the help of IMA curve, it′s possible to realize the process control of laser welding.

【关键词】 激光焊接过程监测小波分析
【Key words】 laser weldingmonitoringwavelet analysis
  • 【文献出处】 中国激光 ,Chinese Journal of Lasers , 编辑部邮箱 ,2001年03期
  • 【分类号】TG456.7
  • 【被引频次】16
  • 【下载频次】345
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