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二辊斜轧穿孔时圆管坯的变形与应力分布及其发展

Distribution and Development of Deformation and Stress in Tube Rounds during Two-Cross-Roll Piercing Process

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【作者】 李胜祗陈大宏孙中建李连诗

【Author】 LI Sheng zhi 1, CHEN Da hong 1, SUN Zhong jian 1, LI Lian shi 2 (1. East China Institute of Metallurgy, Ma ′anshan 243002, China; 2. University of Science and Technology Beijing, Beijing 100083, China)

【机构】 华东冶金学院冶金工程系!安徽马鞍山243002北京科技大学压力加工系!北京100083

【摘要】 为了分析二辊斜轧穿孔时圆管坯中心金属的断裂机制 ,确立穿孔变形的工艺实质 ,用MARC/ Autoforge软件研究了圆管坯斜轧时的应力、应变场及其发展。进一步证实了沿圆管坯横截面直径上的变形强度确实呈 W形分布。同时还发现变形强度以 W形分布形态出现不是必然的 ,还存在 U形分布形态 ,这与穿孔变形工具和轧机调整参数有关。在大多数情况下 ,二辊斜轧圆管坯变形的发展过程是 :与轧辊接触的局部区域发生变形 ,变形随轧件的螺旋前进 ,先出现 U形分布形态 ,最后出现 W形分布形态

【Abstract】 With a view to establishing the mechanism of center crack during two cross roll piercing, the distribution and development of deformation and stress in tube rounds were studied through the use of FE code MARC/Autoforge. The distribution pattern of W shape over the diameter of tube round as a result of experiment was further verified. Spontaneously it was discovered that the W shaped pattern does not necessarily occur and there is a U shaped pattern. What pattern may present during piercing process mainly depends on both the forming tools and piercer set up. The development stages of deformation distribution probably are: first the local deformation in the zones adjacent to the contact areas with rolls, then the U shaped pattern with screw advancing and last the W shaped pattern.

【关键词】 圆管坯二辊斜轧穿孔变形应力
【Key words】 tube roundtwo roll cross rollingpiercingdeformationstress
【基金】 安徽省教委重点科研计划项目! (99JR0 178ZD)
  • 【文献出处】 钢铁研究学报 ,JOURNAL OF IRON AND STEEL RESEARCH , 编辑部邮箱 ,2000年05期
  • 【分类号】TG33
  • 【被引频次】15
  • 【下载频次】233
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