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注塑件残余热应力的数值计算

NUMERICAL CALCULATION OF THERMAL RESIDUAL STRESS OF INJECTION MOLDED PARTS

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【作者】 李海梅顾元宪申长雨

【Author】 Li Haimei  and Gu Yuanxian Shen Changyu (State Key Laboratory of Structural Analysis (National Engineering Research Center of Polymer of Industrial Equipment,Dalian University and Rubber M

【机构】 大连理工大学工业装备结构分析国家重点实验室!大连116024郑州工业大学橡塑模具国家工程研究中心!郑州450002

【摘要】 注塑件残余应力主要有流动残余应力和残余热应力 ,文中主要考虑注塑件的残余热应力 .利用文中建立的二维积分型热黏弹本构方程的递推公式 ,推导了单元的有限元求解公式 .数值算例考察了冷却效率、熔体注射温度对注塑件残余应力的影响 ,得到的结论与文献中结论一致 .

【Abstract】 There are two kinds residual stress of injection molded parts,flow residual stress and thermal residual stress.A numerical simulation model for predicting thermal residual stress which arises during the injection molding of thermoplastic polymer in the cooling stage is developed in this thesis.The temperature field is already calculated while calculating residual stress.The cooling polymer behaves as an isotropic thermorheologically simple solid,and a fully time-dependent algorithm is based on the calculation of the elastic response at each time step.The recurrence formulae for calculating time-dependence stress of two-dimensional integral thermoviscoelastic constitutive equations are established,and then FEM formulae can be derived.The finite element method employed is based on the theory of shell as an assembly of flat elements.This method is well suited for thin injection molded products of a complex shape.A calculation example is given,while considering the effects of cooling efficiency and resin melt temperature.The predicted residual stress by the method used in this thesis agrees with the literature data.

【基金】 国家杰出青年科学基金!资助项目 (No.1 952 52 0 6)
  • 【文献出处】 化工学报 ,JOURNAL OF CHEMICAL INDUSTRY AND ENGINEERING(CHINA) , 编辑部邮箱 ,2000年03期
  • 【分类号】TQ320
  • 【被引频次】24
  • 【下载频次】263
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