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短路过渡CO2焊熔滴过渡过程控制

PROCESS CONTROL FOR DROPLET TRANSFER IN CO2 SHORT - CIRCUITING ARC WELDING

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【作者】 郭大勇区智明温贤胤

【Author】 Tsingllua University Guo Dayong,Ou Zhiming,Wen Xianyin

【机构】 清华大学清华大学 北京市100084北京市100084北京市100084

【摘要】 CO2短路过渡焊接是一种高效、节能的焊接方法,但其飞溅大、熔深浅的问题一直未能根本解决.本文在研究CO2短路过渡焊接电弧熔滴过渡机理和飞溅产生原因的基础上,提出并实现用于检测液桥收缩程度的电阻变化率检测法,在此基础上实现熔滴短路过渡模式下焊接电弧的闭环控制,有效地抑制了短路过渡中的焊接飞溅,取得较好的工艺效果.

【Abstract】 CO2 short - cicuitlng arc welding has advantages of higher efficiency and lower energy consumption. But there are still two critical problems: large spatter and shallow penetration, which are not thoroughly solved. Based on the examination of droplet transfer mechanism and reason for spatter generation, the resistance rale of short-circuiting bridge is detected to indicate the bridge contraction. And then the arc welding process is accurately controlled with a close - loop system. Spatter decreases greatly in short -circuiting transfer mode in CO2 are welding with new control system and better processing results are achieved.

【关键词】 飞溅过程控制短路过渡检测
【Key words】 spatterprocess controlshort-circuiting transferdetection
  • 【分类号】TG444.7
  • 【被引频次】14
  • 【下载频次】187
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