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玉米秸秆去叶装置设计与试验

Design and Experiment on Stem-leaf Separator for Corn Straw

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【作者】 朱新华杨中平郭康权吴永锋查峥

【Author】 Zhu Xinhua1 Yang Zhongping1 Guo Kangquan1 Wu Yongfeng2 Zha Zheng1(1.College of Mechanical and Electronic Engineering,Northwest A&F University,Yangling 712100,China 2.First PCV factory,Anhui Jianghuai Automobile Co.,Ltd.Hefei,China)

【机构】 西北农林科技大学机电学院江淮汽车股份有限公司乘用车一厂

【摘要】 为了使玉米秸秆的叶、皮和髓分别得到高效利用,基于压扁碾搓法原理设计了一种去叶装置。该机能对玉米秸秆进行去叶,主要由压辊机构,剥辊机构、清理机构等组成。采用含水率为21.68%的玉米秸秆对分离装置参数进行了正交试验,结果表明,影响秸秆去叶率的主次因素依次是压辊间隙、剥辊速比和压辊转速。玉米秸秆去叶的优选方案为:压辊转速200r/min,压辊间隙8mm,剥辊速比1.6,在此条件下,去叶率达到92.9%。该机的应用可提高玉米秸秆在人造板、纤维素乙醇、秸秆肥料和饲料等方面应用中原料的均质性。

【Abstract】 For the leaf,bark and pith of corn straw are utilized separately and efficiently,a kind of stem-leaf separator for corn straw was designed based on flatten-robbed method.This separator can separate corn straw into stem and leaf.It consists of press roller mechanism,separation roller mechanism,cleaning mechanism,etc.Orthogonal experiment of stem-leaf separation was conducted by selecting corn straw with a water content of 21.68%.The results showed that the sequence of factors which influence separation efficiency was:gap between press rollers,linear speed ratio between separation rollers and rotate speed of press rollers.The optimal scheme for stem-leaf separation of corn straw was:rotate speed of press rollers,200r/min;gap between press rollers,8mm;linear speed ratio between separation rollers,1.6.Under this condition,the separation rate was 92.9%.This machine can be used to improve homogeneity of material in fields of straw fiber artificial board,cellulose ethanol,straw fertilizer and feedstuff,etc.

【关键词】 玉米秸秆压扁分离脱叶设计
【Key words】 Corn strawFlatteningSeparationLeaf removingDesign
【基金】 陕西省科学技术研究发展计划资助项目(2009K01-06);公益性行业(农业)科研专项资助项目(201003063-07)
  • 【会议录名称】 中国农业工程学会2011年学术年会论文集
  • 【会议名称】创新农业工程科技 推进现代农业发展——中国农业工程学会2011年学术年会
  • 【会议时间】2011-10-22
  • 【会议地点】中国重庆
  • 【分类号】S226.9
  • 【主办单位】中国农业工程学会(CSAE)
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