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用于CO2甲烷化的Ni/ZrO2基催化剂性能研究

Study on the Performance of Ni/ZrO2-based Catalysts for CO2 Methanation

【作者】 许宏图

【导师】 刘源; 罗坚;

【作者基本信息】 天津大学 , 化学工程, 2020, 硕士

【摘要】 自工业时代以来,化石燃料的大规模使用直接导致了大量的二氧化碳排放,所引发的气候变化——温室效应愈加严重。在近年来提出的各种解决二氧化碳释放问题的概念或技术方法中,CO2甲烷化被认为是最有效的方法之一。目前,应用于该反应的镍基催化剂也存在两个挑战:低温下活性较差和高温下金属镍纳米粒子易烧结。为了有效提高催化剂的低温活性和抗烧结能力,分别从载体组成、活性金属的颗粒尺寸及分散度等方面优化了催化剂的结构。采用共沉淀法制备了一系列CexZr1-xO2固溶体和Y2O3-ZrO2复合氧化物作为催化剂载体,然后采用柠檬酸络合法将Ni负载于制得的载体上,还原后得到一系列负载于大比表面积载体的具有小尺寸Ni纳米颗粒的且高度分散的负载型Ni基催化剂。利用X射线衍射(XRD)、N2吸附-脱附(N2-BET)、程序升温脱附(TPD)、程序升温还原(TPR)等技术对催化剂进行表征,在常压微型固定床反应器上测试了催化剂的CO2甲烷化性能,考察了载体以及活性组分镍含量对催化剂催化性能的影响。在Ni/CexZr1-xO2催化剂上,考察了活性组分Ni负载量和载体中Ce/Zr比对催化剂结构和CO2甲烷化催化性能的影响。当Ni负载量为12 wt%时,12%Ni/Ce0.25Zr0.75O2催化剂在200℃、常压和空速为15,000 mL·g-1·h-1条件下,CO2转化率达74%,CH4选择性为100%。300 h的稳定性测试结果显示,与Ni/ZrO2相比,12%Ni/Ce0.25Zr0.75O2催化剂具有更好的抗烧结性能。催化剂的优异活性归因于采用了新的负载方法——柠檬酸络合法负载活性组分镍,该法实现了镍的高分散。实验结果表明:随着Ce4+部分取代Zr4+形成CexZr1-xO2固溶体有利于增强活性组分Ni和载体之间的相互作用,显著提高了Ni基催化剂的抗烧结性能。同时,载体中Ce的掺杂提高了催化剂的储释氧能力以及Ni的分散度,因此,12%Ni/Ce0.25Zr0.75O2催化剂表现出了优异的催化性能,以及良好的抗积碳和抗烧结性能。在Ni/Y2O3-ZrO2催化剂上,考察了载体中Y/Zr比对催化剂结构和CO2甲烷化催化性能的影响,实验结果发现我们制备的Y掺杂量为3%的12%Ni/Y2O3-ZrO2催化剂具备较好的低温催化性能,在200℃、常压和空速为15,000 mL·g-1·h-1条件下,CO2转化率达60%,CH4选择性为100%。实验结果表明,随着ZrO2中Y2O3掺杂量的增加,立方相或四方相ZrO2逐渐增多,而单斜相随着Y2O3掺杂量的增加而减少。Y2O3-ZrO2复合氧化物的形成,使催化剂中Ni O纳米颗粒与载体之间相互作用明显增强,显著提高了催化剂的CO2解离吸附能力,从而提高该系列催化剂的低温催化性能。

【Abstract】 Since the industrial era,the large-scale use of fossil fuels has directly led to a large amount of carbon dioxide emissions,and the climate change-greenhouse effect-caused by it has become more and more serious.Among the various concepts or technical methods proposed in recent years to solve the problem of carbon dioxide release,CO2methanation is considered to be one of the most effective methods.At present,there are two challenges in the application of nickel-based catalysts to this reaction:poor activity at low temperature and easy sintering of metallic nickel nanoparticles at high temperature.In order to effectively improve the low-temperature activity and anti-sintering ability of the catalyst,the structure of the catalyst was optimized in terms of carrier composition,particle size and dispersity of active metals,respectively.In this paper,a series of CexZr1-xO2solid solutions and Y2O3-ZrO2composite oxides were prepared by coprecipitation method as catalyst supports.Then,Ni was loaded on the prepared carrier by citric acid method.And after reduction,a series of highly dispersed supported Ni-based catalysts with small-size Ni nanoparticles supported on carriers with large specific surface area are obtained.The catalysts were characterized by X-ray diffraction(XRD),N2adsorption-desorption(N2-BET),temperature programmed adsorption(TPD),temperature programmed reduction(TPR),etc.The methanation performance of the catalyst CO2was tested on a micro fixed bed reactor at atmospheric pressure,to investigate the effects of carrier and nickel content on the catalytic performance of the catalyst.The effects of Ni loading and Ce/Zr ratio on the structure of Ni/CexZr1-xO2catalyst and the catalytic performance of CO2methanation were investigated.When the Ni loading is 12 wt.%,the CO2conversion and CH4selectivity of the12%Ni/Ce0.25Zr0.75O2catalyst are 74%and 100%respectively at 200℃,atmospheric pressure and space velocity of 15,000 mL·g-1·h-1.The stability test results for 300 h showed that 12%Ni/Ce0.25Zr0.75O2catalyst had better sintering resistance than Ni/ZrO2catalyst.The excellent activity of the catalyst was attributed to the adoption of a new loading method-citric acid complexation method to load the active component nickel,which realized high dispersion of nickel.The experimental results show that as Ce4+partially replaces Zr4+to form CexZr1-xO2solid solution,the crystal form of ZrO2changed from monoclinic phase to tetragonal phase,and the ceria-zirconia solid solution carrier formed is conducive to enhancing the interaction between active component Ni and the carrier.Therefore,the sintering resistance of the Ni-based catalyst was remarkably improved.The doping of Ce in the carrier improved the oxygen storage,release capacity of the catalyst and the dispersion degree of Ni.Therefore,the 12%Ni/Ce0.25Zr0.75O2catalyst showd excellent catalytic performance,as well as good carbon deposition resistance and sintering resistance.The effects of Y/Zr ratio on the structure of Ni/Y2O3-ZrO2catalyst and the catalytic performance of CO2methanation were investigated.The 12%Ni/Y2O3-ZrO2catalyst with 3%Y doping has good catalytic performance at low temperature.Under the conditions of 200℃,atmospheric pressure and space velocity of 15,000 mL·g-1·h-1,the conversion rate of CO2is 60%and the selectivity of CH4is 100%.The experimental results show that with the increase of Y2O3doping amount in ZrO2,cubic phase or tetragonal phase ZrO2gradually increases,while monoclinic phase decreases with the increase of Y2O3doping amount.The formation of Y2O3-ZrO2composite oxide significantly enhances the interaction between Ni nanoparticles and carriers in the catalyst,and significantly improves the dissociation adsorption capacity of CO2.Thus the low-temperature catalytic performance of the series of catalysts was improved.

  • 【网络出版投稿人】 天津大学
  • 【网络出版年期】2022年 02期
  • 【分类号】O643.36;TQ221.11
  • 【被引频次】1
  • 【下载频次】176
  • 攻读期成果
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