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沙特高硫原油减压馏分催化氧化脱硫研究

Research on the Catalytic Oxidative Desulphurization of Vacuum Gas Oil from Saudi High-Sulfur Crude Oil

【作者】 刘静

【导师】 刘东;

【作者基本信息】 中国石油大学(华东) , 化学工程与技术, 2016, 硕士

【摘要】 减压馏分油(VGO)是催化裂化生产汽油和柴油的重要原料,但大部分VGO原料中含有大量的硫化物,因此减压馏分油的脱硫过程是生产低硫或超低硫燃料油的关键。VGO中的硫大部分是以大分子硫化物如苯并噻吩,二苯并噻吩,4,6-二甲基二苯并噻吩及其复杂衍生物的形式存在,采用加氢脱硫工艺脱除这些硫化物时具有较大的难度,对设备、工艺条件及催化剂的要求较高。因此,非加氢脱硫工艺逐渐被众多研究人员重视,其中氧化脱硫工艺因具有反应条件温和、脱硫效率较高、操作成本较低的优点,成为研究热点。本文采用溶胶-凝胶法合成了氧化硅,采用阴-阳离子双水解法合成了氧化铝,以氧化硅和氧化铝为载体,采用等体积浸渍法制备MoO3/SiO2和MoO3/Al2O3负载型催化剂。分别考察了氧化硅和氧化铝的合成条件对催化剂孔结构和VGO脱硫效果的影响。结果表明,氧化硅的最佳合成条件:硅源浓度为0.68 mol/L,十六烷基三甲基溴化铵与正硅酸乙酯的摩尔比为11∶50,陈化时间为2 h;氧化铝的最佳合成条件:P123与H2O的质量比为1∶21.5,反应体系的pH为8,晶化温度为120℃。对MoO3/SiO2催化剂,引入了络合剂柠檬酸,金属助剂硝酸铈、硝酸镧和硝酸铁进行改性,研究表明改性催化剂的脱硫活性顺序为:Ce-MoO3/SiO2>Fe-MoO3/SiO2>CA-MoO3/SiO2>La-MoO3/SiO2。对MoO3/Al2O3催化剂,引入了络合剂柠檬酸,金属助剂硝酸铈和碳酸钾进行改性,并对氧化铝载体进行了离子交换预处理。结果表明,改性催化剂的脱硫活性顺序为:MoO3/Al2O3-IX>Ce-MoO3/Al2O3>K-MoO3/Al2O3>CA-MoO3/Al2O3。通过不同催化剂的脱硫效果及催化剂表征分析对比,发现催化剂表面四配位的[MoO4]2-和六配位的[MoO6]6-都是氧化脱硫的活性中心,但六配位的[MoO6]6-的催化活性高于四配位的[MoO4]2-。以Ce-MoO3/SiO2为催化剂,30 wt%H2O2为氧化剂进行VGO的催化氧化脱硫实验研究,优化其工艺条件。研究表明,VGO氧化过程的最佳工艺条件为:氧化温度为70℃,n(O/S)为8,氧化时间为2 h,催化剂加入量为15 wt%;萃取过程的最佳工艺条件为:选取DMF为萃取剂,萃取时间为45 min,萃取温度为30℃,此时脱硫率为68.5%。以自制的氧化铝为吸附剂载体,采用液相离子交换法用0.1 mol/L的Ce(NO33、La(NO33、Fe(NO33、Cu(NO32溶液在固液比为1∶20时制备不同的阳离子改性吸附剂,并考察了改性吸附剂的静态吸附脱硫性能。结果表明,改性吸附剂的脱硫效果依次为Cu-Al2O3>Fe-Al2O3>La-Al2O3>Ce-Al2O3。以Cu-Al2O3为吸附剂,在油剂比为10∶1,吸附温度为50℃,吸附时间为3 h时,VGO静态吸附脱硫的脱硫率为40.5%。

【Abstract】 Vacuum gas oil(VGO)is the major feed to produce gasoline and diesel by FCC.There are so many sulfides in the most VGO feed that desulfurization process of VGO is quite important to produce low-sulfur or ultra-low-sulfur fuel oil.The sulfides in VGO exist in form of benzothiophene,4,6-dimethyldibenzothiophene and their derivatives,which increase the difficulties to HDS,such as high temperature,high hydrogen pressure and high activity catalysts.As a result,non-hydrogenation desulfurization processes(NHDS)are taken seriously by a large number of researchers.And among those NHDS,oxidative desulfurization process(ODS)is chosen to research because it has many advantages such as mild reaction conditions,high desulfurization efficiency and low operating cost.In this paper,SiO2 was synthesized by sol-gel method and Al2O3 was synthesized by cation-anion double hydrolysis method.The supported catalysts MoO3/SiO2 and MoO3/Al2O3 were prepared by incipient impregnation method with the SiO2 and Al2O3 as support respectively.The effect of different synthesis conditions of SiO2 and Al2O3 on the pore structure and oxidative desulfurization have been investigated respectively.The results indicate that the optimum synthesis conditions of SiO2 are concentration of silica source of0.68 mol/L,CTAB/TEOS mole ratio of 11:50 and aging time of 2 h;the optimum synthesis conditions of Al2O3 are P123/H2O mass ratio of 1:21.5,pH of 8 and crystallization temperature of 120oC.Then MoO3/SiO2 was modified by the introduced citric acid(CA),Ce(NO33·6H2O,Fe(NO33·9H2O and La(NO33·6H2O.The order of their desulfurization performance is Ce-Mo O3/SiO2>Fe-MoO3/SiO2>CA-MoO3/SiO2>La-MoO3/SiO2.And MoO3/Al2O3 was also modified by the introduced citric acid(CA),Ce(NO33·6H2O and K2CO3;what’s more the Al2O3 support was pretreated by NH4Cl solution.The order of their desulfurization performance is MoO3/Al2O3-IX(Ion Exchange)>Ce-MoO3/Al2O3>K-MoO3/Al2O3>CA-MoO3/Al2O3.The researches indicate that both tetra-coordinated[MoO4]2-and hexa-coordinate[MoO6]6-are the active sites of oxidative desulfurization reaction,whereas the activity of hexa-coordinate[MoO6]6-is superior to tetra-coordinated[MoO4]2-.The conditions of catalytic oxidative desulphurization reactions were optimized with Ce-MoO3/SiO2 as catalyst and H2O2 as oxidant.And the best conditions of oxidation process are reaction temperature of 70oC,n(O/S)of 8,reaction time of 2 h and dosage of catalyst of 15wt%;The best conditions of extraction process are DMF as extractant,extraction time of 45min and extraction temperature of 30oC.The desulphurization rate under the optimal condition was as high as 68.5%.Different cationic modified adsorbents named as Ce-Al2O3,La-Al2O3,Cu-Al2O3,Fe-Al2O3 were obtained by liquid-phase ion exchange between 0.1 mol/L Ce(NO33,La(NO33,Cu(NO32,Fe(NO33 solution and Al2O3,respectively.The results indicated the order of their static adsorptive desulfurization performance was Cu-Al2O3>Fe-Al2O3>La-Al2O3>Ce-Al2O3.Then the conditions of adsorptive desulfurization were researched with Cu-Al2O3 as adsorbent.And the optimal conditions are adsorbent/oil ratio of 10:1,reaction temperature of 50oC and reaction time of 3 h,under which conditions the desulfurization rate was 40.5%.

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