【作者】 王宁；

【导师】 盛宝忠； 伍健晔；

【作者基本信息】 上海交通大学 ， 工业工程， 2012， 硕士

【摘要】 近年来,中国汽车工业的高速发展,为汽车电子这一最具前景的新兴产业拓展了广阔空间。然而,汽车作为一种极其复杂的产品,如何能保证每一个汽车电子的零部件质量,就给汽车电子行业提出更高的要求;与此同时,顾客的期望越来越高,汽车的更新换代越来越快,产品的开发周期越来越短,汽车电子行业面临着越来越多的要求。目前,对天合公司而言,亟待解决的问题之一:汽车电子企业如何快速、高效地建立一个有竞争力的电子控制单元生产线。于是,本文运用先期质量策划(APQP)质量工具,对天合公司汽车电子控制单元(ECU)生产线筹建进行了探讨。首先,根据问题的提出,引出质量策划的概念,阐述了质量策划预防系统的管理理念,多方论证的管理模式;其次,论述五大质量工具之间内在关联,分析了各个工具在质量保证方面的互补性以及过程开发不同阶段的不同优势;本文重点针对ECU装配线案例,分析了五个阶段活动中所面临的问题与解决对策,并剖析了五大质量工具如何保证ECU生产线的筹建。最后总结了实施中存在的问题,以及APQP在质量保证上的必要性、重要性和可行性。论文研究表明,先期策划体现了源头治理与系统设计的思路,五大质量工具是ECU装配线质量保证的有效手段,两者相辅相成,才能有效地保证ECU装配线的生产能力。本论文对APQP的实践活动进行了分析与研究,不仅保证了天合公司ECU装配线的过程能力,而且,对我国汽车电子企业在研发创新中为增强竞争力也具有一定的借鉴作用。更多还原

【Abstract】 The high speed growth of automotive industry in China provides broader space for the most prospective emerging industry of automotive electronics. An automobile is a very complicated product. How to ensure the quality of every electronics part poses a very high requirement for automotive electronics industry.By using quality tool of Advanced Product Quality Planning (APQP), this thesis studied the establishing of ECU assembly production line in TRW. First, with the problem statement, the concept of quality planning was introduced, the managing concept of quality planning preventing system and the multi-disciplinary managing mode were explained. Then, the intrinsic connections among the 5 quality tools were discussed. Moreover, the complementary characters of each tool in manufacturing quality assurance and the advantages of each tool at different stages of process development were analyzed. This thesis focused on the case of ECU assembly line, discussed the issues and actions during 5 activity phases and investigated how 5 quality tools can ensure the planning and completion of ECU assembly line. Finally, the issues in actual implementation, the necessity, importance and feasibility of APQP for quality assurance were summarized.This research indicated that advanced planning conveys the concepts of controlling from the beginning and systematic design while 5 quality tools are effective in production line quality assurance. These 2 methods can complement each other. Combining these 2 methods together can effectively ensure the productivity of ECU assembly line. The results of analysis and study of APQP implementation in this thesis not only can ensure the process capability of TRW’s ECU assembly line but also can provide some insights for increasing the competitive power of China’s automotive electronics industry..更多还原