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深水法兰连接机具结构与液压控制系统设计
Design of Structure and Hydraulic Control System of Deepwater Flange Connecting Tool
【作者】 刘明珠;
【导师】 王立权;
【作者基本信息】 哈尔滨工程大学 , 机械电子工程, 2009, 硕士
【摘要】 随着科学技术的进步和人类对海洋石油资源认知水平的不断提高,海洋油气勘探开发已从浅海走向深海,深水油气开发己成为世界石油工业的热点和科技创新的前沿。深水油气的开发需要进行海底管道的铺设,而深水法兰连接机具正是海底管道铺设的专用设备,其主要功能是进行海底管道的法兰连接。本文源自国家“863”计划重大专项“深水海底管道铺设技术”,目的在于研制出具有自主知识产权的深水法兰连接机具。针对课题的研究目的,本论文完成了深水法兰连接机具的结构及液压控制系统的设计。论文介绍了深水法兰连接机具的国内外发展概况,明确了深水法兰连接机具的研究内容。详细分析了深水管道的回接过程,并确定了深水法兰连接机具的总体方案,详述了深水法兰连接机具的工作原理。论文对深水法兰连接机具采用了功能模块化设计,利用CATIA软件完成了机具各部分装置的三维结构设计。针对机具的关键机构进行了详细的设计,并利用有限元分析软件ANSYS对其中的重要零部件进行了强度分析。针对深水法兰连接机具所处的深水特殊环境,论文对深水液压系统的静压力作用以及压力补偿等问题进行了研究,并结合机具作业功能建立了深水法兰连接机具的液压系统回路,同时确定了液压系统执行元件的有关参数。论文完成了深水法兰连接机具控制系统的设计,详细分析了深水法兰连接机具的作业流程。确定采用可编程控制器控制系统,并选取了可编程控制器的型号,完成了控制系统硬件电路以及系统程序流程的设计。
【Abstract】 With the technology advancement and human being’s progressive cognition of the ocean petroleum resources, the offshore oil exploration and exploitation are being approached from shallow water to deep water, the exploitation of deepwater petroleum is becoming the leading edge of the world oil industry and technology innovation. The pipes has to be laid during the exploitation of deepwater petroleum on the seabed, and the deepwater flange connecting tool is the specialized apparatus for the submarine pipeline laying, whose main function is connecting the flanges of the submarine pipes. This dissertation rooted in the national "863" project impotant special item "The Technology of The Submarine Pipeline Laying", of which the purpose is to develop the deepwater flange connecting tool with independent intellectual property. Aimed at such a target, the design of structure and hydraulic control system of the deepwater flange connecting tool is finished in this dissertation.The international and domestic development of the deepwater flange connecting tool is introduced in the dissertation, and the researching contents of the deepwater flange connecting tool are ascertained. The connection process of the submarine pipes and the operational principle of the deepwater flange connecting tool are analyzed in detail, and the general planning of the deepwater flange connecting tool is ascertained.The function modularizational design is adopted in this dissertation, and the three-dimensional structure design is performed with CATIA. Aimed at the key mechanism, the structure design is finished while the strength analysis of each spare part which is important for the deepwater flange connecting tool is performed with the finite element analysis software ANSYS. Considering the deepwater special environment, the influence of static pressure of deepwater hydraulic system and the technique of deepwater pressure compensation are researching in this dissertation, and the hydraulic circuit of the deepwater flange connecting tool is established in terms of its operational function, while the related parameters of hydraulic action elements are ascertained.The design of control system of the deepwater flange connecting tool is finished, and the operational flow of the deepwater flange connecting tool is analyzed in detail. Programmable logic controller control system is ascertained to be adopted while the type of programmable logic controller is choosed, and the design of control system’s hardware circuit and program flow are finished.