【作者】 郑雅敏；

【导师】 程永康；

【作者基本信息】 上海海事大学 ， 机械电子工程， 2007， 硕士

【摘要】 工厂设施布置对整个企业生产系统运转的通畅程度有直接影响,而且物流搬运成本的影响已成为决定产品成本高低的重要因素。本文以振华港机南通基地的减速箱制造车间为研究对象,采用张江基地的历史数据对南通基地的平面设计及物流分析进行探讨,并利用仿真软件E-Factory进行优化。此软件可以先建模然后对模型进行数据的计算,对该模型进行优化计算。随着设施规划、平面设计理论的不断发展,传统的重“工厂计划”而轻“规划决策”等特点已落后于当代工厂设计的要求。本文主要就以下几部分进行了分析研究;首先,文章的前言部分对理论性概念进行一定的概述,介绍了设施规划的理论特点和企业物流系统。着重对制造企业物流系统进行分析。其次,对E-Factory软件进行简要的介绍,并对仿真软件下的两个模块——FactoryCAD及FactoryFLOW的功能和优点进行了阐述。然后对振华港机减速箱车间总的设施容量进行具体的规划布置,对设备、人员、空间等的安排进行了具体的计算;根据零部件的工序和实际的生产问题,确定该厂房所需的设施布置形式;利用当量物流量及其计算模型,并结合张江基地的数据对新厂房布置进行分析和设计;根据分析得出的搬运系统的情况、原始资料、物流相关图及物流流程图确定了新厂房的最初布局图。最后按照设计中应考虑的因素、零部件的生产工艺过程等要素来确定厂房设备的具体布局,并结合使用E-Factory软件对已经设计完成的厂房布局进行建模计算。本文具有实际应用价值。该论文旨在对振华港机南通生产基地的减速箱制造车间进行设施规划设计。目的是能够达到以最少的资金和人力、最短的时间以及最简短的物流流程来完成对产品的生产。更多还原

【Abstract】 Factories facilities layout of the entire production operation of the patent system have a direct impact on the extent, and the logistics of moving into the impact on the cost of product cost decisions of the most important factors. Based Zhenhua Port Machinery base in Nan Tong gear box manufacturing plant for the study. Zhang Jiang using the historical data base of its graphic design and logistics analysis to explore, and the use of advanced E-Factory software certification. This software can first modeling then the model data, verify whether the model is optimum.Take importance on "factory planning" not on "programming decision" it requests that wait the characteristics the already in arrear of and contemporary factory the design. This paper will discuss several parts precedes the treatise:First, carry out the theoretical overview, introduced the facilities planning characteristics and theoretical and the analysis of logistics enterprises. Focus on manufacturing enterprise logistics system for analysis. Secondly, the E-Factory software for a brief introduction, simulation software as well as the two modules --FactoryCAD and FactoryFLOW the function and merits discussed. Then, the ZPMC workshop gear box capacity of the facilities for specific planning and design of the equipment, personnel, space arrangements for the calculation; a brief introduction to facilities in the form layout, and to determine the necessary facilities for plant layout; Logistics equivalent of the concept and calculation model was also introduced a certain; According to the handling of raw information and logistics related to the factory plans to determine the initial layout plans. According to the final design should consider the factors of production processes and products, and other factors to determine the specific layout of the plant, using E-Factory software for modeling, final design certification program.This paper is of practical value. The paper seeks to Zhenhua Port Machinery production base in Nan Tong the gear box manufacturing plant for the facility planning and design. Aim is to achieve at least to the capital, the smallest human, the shortest possible time and the most brief of the logistics flow to the completion of the production.更多还原