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离心式水泵仿生非光滑增效研究

Research on Bionic Non-smooth Increased Efficiency of Centrifugal Water Pump

【作者】 彭宗尧

【导师】 任露泉;

【作者基本信息】 吉林大学 , 农业机械化工程, 2006, 硕士

【摘要】 水泵在工农业生产与人们生活中用电量大,但效率很低。为提高水泵效率,本文从仿生学的角度出发,应用仿生非光滑技术,对在水泵行业中应用广泛的离心水泵(本文选用200QJ50-26型)进行了仿生非光滑增效节能的研究。设计出了九种仿生非光滑叶轮模型,运用TG-5400型金属腐蚀雕刻机对模型进行了加工。建立了离心水泵试验台,并对所设计出的离心式水泵模型进行了流量、扬程、电压和电流的测量。运用正交试验极差分析和方差分析对试验结果进行了分析,得出了各流量点的影响效率的主次因素和因素的最优水平。根据统计学原理,得出了两个有规律的流量段,并对两个流量段的主次因素和最优水平进行了对比分析。对两个流量段的效率和增效率分析表明,某些仿生改形表面的模型具有十分明显的增效效果。最后对最优模型进行了计算机模拟,并对模拟结果进行了分析。上述研究工作及所取得的研究成果,为仿生非光滑技术在离心式水泵中应用的进一步研究提供了前期基础。

【Abstract】 Water pump are used extensively in people’s life, but they account for a lot ofelectric power. For a long time, they have a shortcoming of low efficiency.Traditionarily, there are some methods such as reducing the impeller, amending andreplacing the impeller and adding ceramics in impeller, but every method have its`weakness.Living beings optimized itself continuously by self-adapt, self-study,self-organization and self-breed through aeon. It formed very firm and adapting tooutside system surface configuration by long-time optimization. Non-smoothsurface have been found by study on surface of creature living in water such anshark and dolphin, which can change structure and velocity distribution of flowboundary layer close to flow field of object surface to stabilize the boundary layer,keep from the swift for laminar flow to overfall and make the water drag to reduceobviously. According to this point, the author carried on process and experiment onbionic non-smooth impeller of centrifugal water pump which had been usedextensively in water pump industry in order to increase its efficiency.Due to the strongpoint such as high rotate speed, small volume, light weight,high efficiency, large flow rate, reliable function, simple operation, easymaintenance and so on, centrifugal water pumps are used more and more extensively.The author selected 200QJ50-26 centrifugal water pump from Jilin Fangtian waterpump factory as smooth model. The author designed nine non-smooth models bychoosing configuration and shape of the non-smooth unit, the diameter of unit itselfand the distance between two adjacent non-smooth units as experimentalfactors, Based on the orthogonal experimental design testing. These models wereprocessed by TG-5400 metal decaying and carving machine in Chang-chun metaldecaying and carving factory. In Key Laboratory of Terrain-machine BionicsEngineering (Jilin University), Ministry of Education, water pump experimentalsystem was set up. By the experiment system, hydraulic pressure, flow rate, voltageand current in 30 flow rate points of every model were measured. From these date,the author computed the efficiency of every flow rate points.The major and minor factors influencing efficiency in every flow rate point andthe optimal levels of factors were gotten by range and variance analysis of results.According to statistical principle, the author got two regular flow rate segments, Themajor and minor factor of the first segment is C、D、A、B, the optimum combinationis A3、B1、C2、D2。The major and minor factor of the second segment is C、B、D、A, the optimum combination is A1、B3、C1、D2。By efficiency and efficiency increased rate analysis, the highest efficiencyincreased is 3.23% and the lowest is -4.17% in the first segment. The highestefficiency increased is 3.45% and the lowest is -2.79% in the second segment. Thehighest efficiency increased rate is 17.00%, the lowest is -26.18% in the firstsegment. The highest efficiency increased rate is 6.68%, the lowest is -5.63% in thesecond segment. From above, some regularity can be seen that some models withsurface of bionic non-smooth design have obviously effect.At last, the author carried on computer simulation on the smooth model and theoptimum models. From result of the simulation, the distribution of pressure andvelocity are gotten for the smooth model, which provides the reference for thefurther study on bionic non-smooth water pump. The shear stress and the skinfriction coefficient velocity and flow line are also gotten for the optimum models.

  • 【网络出版投稿人】 吉林大学
  • 【网络出版年期】2006年 10期
  • 【分类号】TH311
  • 【被引频次】8
  • 【下载频次】352
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