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基于EtherCAT协议的PSD传感器测距系统设计
Design of PSD Sensor Ranging System Based on EtherCAT Protocol
【摘要】 针对高精度工业检测对精度、实时性与成本的综合需求,研制了一套量程0~2 mm、基于EtherCAT协议的高精度PSD测距系统。系统通过EtherCAT的DC同步技术,实现了PSD高频采样与高速总线传输的同步。以Micro-Epsilon激光位移传感器为基准进行标定,结果显示:系统满量程线性度误差在±0.15%内,最小通信周期达1 ms,传输速率较传统协议提升10倍以上,且硬件成本仅为同类商用仪器的1/10。
【Abstract】 Addressing the comprehensive requirements of high-precision industrial inspection for accuracy,real-time performance,and cost,this paper develops a high-precision PSD ranging system with a measurement range of 0~2 mm based on the EtherCAT protocol. The system achieves synchronization between PSD high-frequency sampling and high-speed bus transmission through EtherCAT’s DC synchronization technology. Calibration is performed using a Micro-Epsilon laser displacement sensor as a reference. The results show that the system has a full-scale linearity error of less than ±0.15%,a minimum communication cycle of 1 ms,and a transmission rate that is more than 10 times higher than that of traditional protocols. Furthermore,the hardware cost is only one-tenth of similar commercial instruments.
【Key words】 EtherCAT protocol; PSD; Contact measurement; Real-time data transmission;
- 【文献出处】 装备维修技术 ,Equipment Technology , 编辑部邮箱 ,2026年03期
- 【分类号】TP212
- 【下载频次】6