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不锈钢板多层叠加电火花线切割加工研究

Research on WEDM of stainless steel plates using multi-layer stacking

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【作者】 滕凯张磊吴海江赵恩兰

【Author】 TENG Kai;ZHANG Lei;WU Haijiang;ZHAO Enlan;School of Mechanical and Electrical Engineering,Xuzhou Institute of Technology;

【机构】 徐州工程学院机电工程学院

【摘要】 为了提高不锈钢板电火花线切割加工的切割速度和表面加工质量,并进一步降低电极丝损耗,提出了一种基于串联供液的不锈钢板多层叠加电火花线切割新工艺。该工艺较采用常规供液加工的切割速度提高了24.70%,表面粗糙度值降低了32.11%,电极丝损耗降低了83.88%。研究表明,串联供液技术通过将极间压差流与剪切流进行同向复合,显著提升了极间流体的流速与流量,从而增强了排屑能力并扩大了放电间隙。该技术有效地改善了极间放电条件,抑制了局部放电现象,显著提高了放电稳定性,为电火花加工工艺的优化提供了重要支持。

【Abstract】 A new technology based on series liquid supply WEDM of stainless steel plates using multi-layer stacking was proposedin order to increase the cutting speed and surface quality of wire cut electrical discharge machining of stainless steel plate and fur-ther reduce the wire electrode wear. Compared with conventional liquid supply,the cutting speed was increased by 24.70 %,thesurface roughness was reduced by 32.11 % and the electrode wire loss reduction was decreased by 83.88 % under the newprocess. The study found that the series fluid supply technology significantly improved the velocity and flow rate of the inter-elec-trode fluid,enhanced the chip removal ability and expanded the discharge gap by combining the pressure differential flow andshear flow in the same direction. This technology effectively improved the inter-electrode discharge conditions,inhibited partialdischarge phenomenon,significantly increased the discharge stability and provided important support for the optimization of elec-trical discharge machining processes.

【基金】 江苏省高等学校自然科学研究重大项目(23KJA460013)
  • 【文献出处】 现代制造工程 ,Modern Manufacturing Engineering , 编辑部邮箱 ,2026年05期
  • 【分类号】TG484
  • 【下载频次】34
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