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Fe2O3对转炉用镁质水系大面料性能的影响
Effect of Fe2O3 on performance of magnesia water-based gunning mix for converter large area
【摘要】 为了改善水系大面料的性能,提高转炉的使用寿命,以电熔镁砂和二氧化硅微粉等为主要原料制备了镁质水系大面料。研究了烧结助剂Fe2O3添加量(加入质量分数分别为0、1%、2%、3%)对大面料性能的影响并探明其在大面料体系中的作用机制。结果表明:1)在水系大面料中引入Fe2O3促进了MgFe2O4的形成,其与MgAl2O4结构相似,两者可形成Mg(Fe, Al)2O4连续固溶体,引起晶格畸变,加快反应中离子的扩散速率,促进试样烧结;2)Fe2O3的加入在试样中与SiO2生成FeO-SiO2系硅酸盐,其在1 500℃时呈液相,改善烧结过程,加强颗粒与基质间的结合,促进试样致密化;3)由于烧结性能提高,试样的常温物理性能得到改善,烧结时间缩短,但Fe2O3加入量过多,试样的线膨胀率较大,导致试样结构疏松,因此Fe2O3最佳的添加量为2%(w)。
【Abstract】 To improve the performance of water-based gunning mix for converter large area and prolong the service life of converters, magnesia water-based gunning mix was prepared with fused magnesia and silica fume as main raw materials.The effects of the sintering aid Fe2O3 additions(0,1%,2%,and 3%,by mass) on the properties of the gunning mix were studied, and its action mechanism in the gunning mix was explored.The results show that:(1)the introduction of Fe2O3 into the water-based gunning mix promotes the formation of MgFe2O4,which has a similar structure to MgAl2O4;and a continuous Mg(Fe, Al)2O4 solid solution forms between them, inducing lattice distortion, accelerating ion diffusion rate during the reaction, and promoting sample sintering;(2)Fe2O3 reacts with SiO2 in the sample to form FeO-SiO2,which is present as a liquid phase at 1 500 ℃,improving the sintering process, strengthening the bonding between particles and matrix, and promoting sample densification;(3)owing to the improved sintering performance, the cold physical properties of the samples are improved and the sintering time is shortened; however, excessive Fe2O3 leads to a large linear expansion rate of the sample, resulting in a loose structure.Therefore, the optimal addition of Fe2O3 is 2%.
【Key words】 gunning mix; Fe2O3; cold physical properties; sintering properties;
- 【文献出处】 耐火材料 ,Refractories , 编辑部邮箱 ,2026年02期
- 【分类号】TF341.1;TQ175.7
- 【下载频次】30