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罩式退火炉全局温度场仿真与工艺优化研究

Study on Global Temperature Field Simulation and Process Optimization for Bell Annealing Furnaces

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【作者】 吕遥超沈志惠杨新淼黄晓春艾文森陈雪江

【Author】 LYU Yaochao;SHEN Zhihui;YANG Xinmiao;HUANG Xiaochun;AI Wensen;CHEN Xuejiang;Zhejiang Huaying Advanced Materials Technology Co.,Ltd.;School of Energy and Electrical Engineering,Chang’an University;School of Energy and Power Engineering,Xi’an Jiaotong University;

【通讯作者】 艾文森;

【机构】 浙江华赢新材科技股份有限公司长安大学能源与电气工程学院西安交通大学能源与动力工程学院

【摘要】 针对罩式退火过程中钢卷温度分布不均问题,本研究通过建立三维全局热场仿真模型,系统分析各退火阶段的温度场演化规律,揭示了上下钢卷因热源差异形成“外高内低”及轴向梯度分布的原因。在对比的三种优化方案中,延长高温均热阶段对温度均匀性改善效果有限(最大温差仅降4~5℃);延长低温均热阶段对上钢卷温度均匀性改善效果显著(温差降69.4%);分段调控进气温度可以有效解决温度不均问题,可使上下钢卷最大温差分别降低72.2%与73.7%。

【Abstract】 Aiming at the problem of non-uniform temperature distribution in steel coils during belltype annealing, this study establishes a three-dimensional global thermal field simulation model to systematically analyze the evolution law of the temperature field in each annealing stage, and reveals the reasons for the formation of "outer-high and inner-low" and axial gradient distribution in the upper and lower steel coils due to differences in heat sources. Among the three compared optimization schemes, extending the high-temperature holding stage has a limited effect on improving temperature uniformity(the maximum temperature difference only decreases by 4-5 ℃); extending the low-temperature holding stage significantly improves the temperature uniformity of the upper steel coil(the temperature difference decreases by 69.4%); and segmented control of the inlet gas temperature can effectively solve the problem of temperature non-uniformity, reducing the maximum temperature differences of the upper and lower steel coils by 72.2% and 73.7%, respectively.

  • 【分类号】TG155.1
  • 【下载频次】24
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