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高温超导MgB2线材体积成形有限元模拟:用金属和粉体的本构模型构建(英文)
Finite Element Simulation of Volume Forming of High-Temperature Superconducting MgB2 Wire:Construction Through Constitutive Models of Metals and Powders
【摘要】 通过对内部镁扩散(IMD)-MgB2单芯线用Cu管(加工态)、Nb管(软态)和Mg棒(挤压态)进行不同应变速率(0.001、0.01、0.07 s-1)的室温拉伸力学试验和对B粉进行室温单轴单向和循环压缩力学试验以获得应力-应变曲线,建立了室温下3种金属的Johnson-Cook本构模型和B粉的弹性模量关于其相对密度的函数关系。同时,基于DEFORM有限元软件进行了室温下IMD-MgB2单芯线材辊轧体积变形的模拟,分析了材料的变形行为和应力分布。结果表明,建立的3种金属材料的Johnson-Cook本构模型和B粉的弹性模量关于其相对密度的函数能够准确描述IMD-MgB2单芯线用Cu、Nb、Mg的流变行为和B粉的弹性变形,DEFORM有限元模拟结果也能够有效反映IMD-MgB2单芯线变形行为;辊轧工艺整体变形均匀,应力分布均匀,但表面存在缺陷。本研究为IMD-MgB2超导线材的塑性成形工艺优化提供了理论依据。
【Abstract】 Tensile mechanical tests at room temperature with varying strain rates(0.001, 0.01, and 0.07 s-1) were conducted on Cu tubes(as-processed state), Nb tubes(soft state), and Mg rods(extruded state) used for internal magnesium diffusion(IMD)-MgB2 single-core wires. Uniaxial unidirectional mechanical tests and cyclic compression mechanical tests at room temperature were performed on B powder to obtain the stress-strain curves. Based on the abovementioned analysis results, Johnson-Cook constitutive models for three metals at room temperature were established, as well as the function between the elastic modulus of B powder and its relative density. Furthermore, the bulk deformation of IMD-MgB2 single-core wires during room-temperature rolling was simulated using the DEFORM finite element software, and the deformation behavior and stress distribution of materials were analyzed. Results demonstrate that the Johnson-Cook models established for three metals and the elastic modulus-relative density function of B powder accurately describe the flow behavior of Cu, Nb, and Mg in IMD-MgB2 wires, as well as the elastic deformation of B powder. DEFORM finite element simulation results can also effectively reflect the deformation behavior of IMD-MgB2 single-core wires. The overall deformation during the rolling process is uniform with a homogeneous stress distribution; however, the surface still has defects. This study provides a theoretical basis for optimizing the plastic forming process of IMD-MgB2 superconducting wires.
【Key words】 high-temperature superconductor wire; MgB2; constitutive model; finite element simulation;
- 【文献出处】 稀有金属材料与工程 ,Rare Metal Materials and Engineering , 编辑部邮箱 ,2026年07期
- 【分类号】TG335
- 【下载频次】27