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基于改进FMMEA的风力机叶片可靠性分析

Reliability analysis of wind turbine blade based on improved FMMEA

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【作者】 王国富; 毕俊喜; 李进峰; 左明昱; 杨少楠;

【Author】 Wang Guofu;Bi Junxi;Li Jinfeng;Zuo Mingyu;Yang Shaonan;School of Mechanical Engineering,Inner Mongolia University of Technology;School of Aeronautics,Inner Mongolia University of Technology;Key Laboratory of Wind Energy and Solar Energy Utilization Technology,Ministry of Education(Inner Mongolia University of Technology);Inner Mongolia Autonomous Region Institute of Metrology and Testing;China Resources Power Guangdong New Energy Company;Hohhot Boyang Renewable Energy Co.,Ltd.;

【通讯作者】 毕俊喜;

【机构】 内蒙古工业大学机械工程学院; 内蒙古工业大学航空学院; 风能太阳能利用技术教育部重点实验室(内蒙古工业大学); 内蒙古自治区计量测试研究院; 华润电力广东新能源公司; 呼和浩特市博洋可再生能源有限责任公司;

【摘要】 针对传统可靠性分析方法在风力机叶片故障数据不充足时存在主观认知偏差和缺少数值求解问题,提出一种基于改进的故障模式、机理与影响分析(FMMEA)的可靠性分析方法。首先,基于潜在故障模式分析确定主要故障模式类型,利用故障机理分析结合有限元分析(FEA)确定主要故障模式的物理模型;然后,通过物理模型构建可靠度数学模型,并对主要故障模型进行可靠性分析;最后,填写FMMEA表和进行反馈分析。通过潜在故障机理结合FEA,确定叶片断裂的主要原因是叶根在循环应力下产生疲劳损伤,据此针对叶根断裂构建可靠性模型。当载荷作用次数n=10~9时,叶片可靠度R=0.998 5,符合实际使用需求。研究通过案例分析验证了所提方法的可行性,可以有效预测和评估叶片可靠性,并为可靠性分析提供新的思路和方法。

【Abstract】 An improved FMMEA reliability analysis method was proposed to solve the problems of subjective cognitive bias and lack of numerical solution when the traditional reliability analysis method of wind turbine blade fault data is insufficient.First, the main failure mode type was determined based on potential failure mode analysis, and the physical model of the main failure mode was determined by fault mechanism analysis combined with FEA.Then, the mathematical model of reliability was constructed by the physical model and the reliability of the main fault model was analyzed.Finally, the FMMEA form was filled in and conducted feedback analysis.Based on the potential failure mechanism combined with FEA,the main cause of blade fracture was determined to be fatigue damage of blade root under cyclic stress, and a reliability model was built for blade root fracture.When the number of load action is n=10~9,the blade reliability R=0.998 5,which meets the actual usage requirements.This study verified the feasibility of the proposed method through case analysis, which can effectively predict and evaluate blade reliability and provide a new idea and method for reliability analysis.

【关键词】 可靠性; FMMEA; FEA; 风力机叶片; 疲劳损伤;
【Key words】 reliability; FMMEA; FEA; wind turbine blade; fatigue damage;
【基金】 国家自然科学基金项目(52165019);鄂尔多斯市重点研发计划项目(YF20240020);自治区重点研发和成果转化项目(2023KJHZ0008)
  • 【文献出处】 能源与环保 ,China Energy and Environmental Protection , 编辑部邮箱 ,2025年07期
  • 【分类号】TB114.3;TM315
  • 【下载频次】8
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