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新型轻质高强度氢能输送管道的研制

Development of novel lightweight, high-strength multilayer composite pipelines for hydrogen transport

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【作者】 程德宝; 李召勇; 韦恃怡; 项鲁冰; 赵晓颖; 项爱民;

【Author】 CHENG Debao;LI Zhaoyong;WEI Chiyi;XIANG Lubing;ZHAO Xiaoying;XIANG Aimin;Hebei Yutong special rubber tube Co, Ltd;Dezhou Intellectual Property Protection Center;School of Light Industry Science and Engineering, Beijing Technology and Business University;

【通讯作者】 赵晓颖;项爱民;

【机构】 河北宇通特种胶管有限公司; 德州市知识产权保护中心; 北京工商大学轻工科学与工程学院;

【摘要】 设计了一种基于聚乙烯材料的高阻隔、高强度、轻质非金属输氢管道,通过设计开发具有内管层、阻隔层、增强层和外保护层,有效避免了金属管道的氢脆问题,同时克服了承受压力有限及气体渗透的缺点。其中内管层及外保护层由聚乙烯(PE)树脂构成,阻隔层由铝箔、乙烯-乙烯醇共聚物(EVOH)及改性后的线形低密度聚乙烯(PE-LLD)组成,增强层由涤纶丝构成。结果表明,开发的输氢管道具有承压结构强度高、盘卷柔韧性能好、高阻隔、高强度,且抗气体渗透严密、使用寿命长等特点,能够满足氢能输送的要求。将为氢气输送行业提供一种操作安全、持久且高效的输氢管道方案,进而对氢能的能量转换及未来价值链的发展做出重要贡献。

【Abstract】 This study presents the development of a novel non-metallic, multilayer composite pipeline designed for hydrogen transport. Constructed primarily from high-molecular-weight polyethylene, the pipeline features a four-layer structure: an inner tube, a barrier layer, a reinforcement layer, and an outer protective layer. This design effectively mitigates hydrogen embrittlement, a critical limitation of metallic pipelines, while simultaneously overcoming the low-pressure resistance and high gas permeability of conventional polymers. The inner and outer layers are composed of polyethylene resin, the barrier layer combines aluminum foil with a blend of ethylene-vinyl alcohol copolymer and modified linear lowdensity polyethylene, and the reinforcement layer consists of high-tenacity polyester yarn. The resulting structure exhibits high mechanical strength, excellent flexibility for coiling, superior barrier properties, and long-term durability. This work provides a safe, efficient, and lightweight pipeline solution that supports the growing infrastructure needs of the hydrogen energy sector.

【基金】 河北省重点研发计划项目“新型轻质高强度氢能输送管道的研制”(23311201D)
  • 【分类号】TK91;TQ320.724
  • 【下载频次】28
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