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原位自生(Ti, W)C增强Ni基耐磨涂层的微观组织和性能
Microstructures and properties of in-situ (Ti, W)C reinforced Ni based wear-resistant coatings
【摘要】 采用等离子熔覆技术,通过Ti、W和C的原位反应,制备了不同Ti、W配比的(Ti, W)C/Ni涂层,对涂层的物相组成、微观组织、显微硬度和摩擦磨损性能进行了检测与分析。结果表明,在等离子高温熔池中,Ti、C会优先反应生成TiC,随着W扩散进入TiC而形成(Ti, W)C。在镍基黏结相的质量分数一定(60%)的情况下,当原料中Ti、W原子配比由Ti0.5-W0.5增至Ti0.9-W0.1时,(Ti, W)C的生成量增多,颗粒形貌由规则多边形转变为近圆形,其对应涂层(Ti0.9,W0.1)C-Ni具有最佳的显微硬度和摩擦磨损性能,磨损体积仅为Ni基合金涂层的18%。原位自生(Ti, W)C的高硬度、圆润颗粒形貌,以及γ-(Fe, Ni)枝晶细化,有效提升了涂层抵抗黏着磨损和磨粒磨损的能力。
【Abstract】 The(Ti, W)C/Ni coatings with different Ti and W ratios were prepared through the in-situ reaction of Ti, W and C using plasma cladding technology. The phase composition, microstructure, microhardness, and friction and wear properties of the coatings were studied. The results show that the reaction between Ti and C in the high-temperature molten pool generates TiC preferentially. With the diffusion of W, TiC transforms into(Ti, W)C. When the content of nickel based binder phase is constant(60%), the generation of(Ti, W)C increases and the morphology of(Ti, W)C particles changes from regular polygons to nearly circular shapes as the atomic ratio of Ti and W increases from Ti0.5-W0.5 to Ti0.9-W0.1 in the raw material. The microhardness and wear resistance of(Ti0.9,W0.1)C-Ni coating are the best, with a wear volume only 18% of that of Ni-based alloy coatings. The high hardness and rounded morphology of in-situ(Ti, W)C and the refinement of γ-(Fe, Ni) dendrites has improved the resistance to adhesive and abrasive wear of the coatings.
【Key words】 coating; carbide; microstructure; microhardness; friction and wear;
- 【文献出处】 山东科技大学学报(自然科学版) ,Journal of Shandong University of Science and Technology(Natural Science) , 编辑部邮箱 ,2025年01期
- 【分类号】TG174.4
- 【下载频次】22