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熔炼温度与w(Zr)/w(B)比值对Al-Zr-B细化剂显微组织的影响
Effect of smelting temperature and w(Zr)/w(B) ratio on the microstructure of Al-Zr-B refiners
【摘要】 采用熔融反应法在不同温度(850℃、900℃、950℃)下制备不同Zr与B原子比(1∶0、1∶1、1∶2、1∶3)的Al-Zr-B晶粒细化剂,并利用SEM、XRD和EDS等仪器系统分析细化剂中第二相的形貌、分布及物相组成。结果表明,反应温度显著影响反应完全程度与组织均匀性,900℃为最佳温度,此时ZrB2颗粒分布均匀,无AlB2残留。Zr与B原子比直接决定物相组成:当比例为1∶2时,Zr与B完全反应生成单一ZrB2相;比例高于1∶2时,过量B会形成AlB2。最终确定细化剂的最佳成分为Al-5Zr-1B(Zr与B原子比为1∶2),反应温度为900℃,该条件下制备的细化剂物相纯净、第二相分布均匀。
【Abstract】 Al-Zr-B grain refiners with different Zr/B atomic ratios(1∶0, 1∶1, 1∶2, 1∶3) were prepared via a melt reaction method at different temperatures(850 ℃, 900 ℃, 950 ℃). The morphology, distribution, and phase composition of the second phases were systematically characterized by scanning electron microscopy(SEM), X-ray diffraction(XRD), and energy dispersive spectroscopy(EDS). The results show that the reaction temperature significantly influences the completeness of the reaction and microstructural homogeneity. A temperature of 900 ℃ is identified as optimal, under which ZrB2 particles are uniformly distributed in the aluminum matrix without AlB2 phase. The Zr/B atomic ratio directly determines the final phase composition: at a ratio of 1∶2, Zr and B reacts completely to form a single ZrB2 phase, while a ratio higher than 1∶2 leads to excess B and the formation of AlB2. The optimal parameters are determined as the Al-5Zr-1B composition(Zr/B=1∶2) and a reaction temperature of 900 ℃. The refiner obtained under these conditions exhibits a pure phase composition and uniformly dispersed second phases.
【Key words】 Al-5Zr-1B refiner; reaction temperature; Zr/B atomic ratio; microstructure; phase analysis;
- 【文献出处】 轻合金加工技术 ,Light Alloy Fabrication Technology , 编辑部邮箱 ,2025年12期
- 【分类号】TG146.21
- 【下载频次】4