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基于迭代学习的激光软钎焊温度控制

Temperature control for laser soldering based on iterative learning

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【作者】 白为鸿; 陈智华; 张涛; 陈嘉森;

【Author】 BAI Weihong;CHEN Zhihua;ZHANG Tao;CHEN Jiasen;Institute of Computing Science and Technology,Guangzhou University;State Laboratory of Intelligent Manufacturing Equipment and Technology,Huazhong University of Science and Technology;

【通讯作者】 陈智华;

【机构】 广州大学计算科技研究院; 华中科技大学智能制造装备与技术全国重点实验室;

【摘要】 传统激光软钎焊依赖人工经验调整参数,难以应对复杂产品结构和温度动态变化,基于模型的方法又高度依赖模型精度,实用性受限.为解决上述问题,文中提出了一种基于迭代学习的激光软钎焊温度控制方法.无需建立精确数学模型,利用历史焊接数据进行迭代优化,逐步修正控制功率,使实际温度曲线在无需人工干预的情况下逐步逼近目标温度曲线,从而增强控制系统的自适应能力与鲁棒性.结果表明,仅需2次迭代,在实际温度曲线与目标温度曲线的均方根误差和最大绝对误差方面,即优于传统PID(proportional integral derivative)控制方法.迭代3次后,温度控制的精度、稳定性和工艺适应性均得到显著提升,表现出较强的收敛性与控制性能.为激光软钎焊在多变复杂工况下实现高精度、高一致性的温度控制提供了有效解决思路.

【Abstract】 Traditional laser soldering typically relies on manual experience to adjust control parameters, which makes it difficult to cope with complex product structures and dynamic temperature variations. Model-based approaches are overly dependent on the accuracy of the model itself, which significantly limits their practical applicability. To address these challenges, a laser soldering temperature control method based on iterative learning was proposed. Instead of establishing an accurate mathematical model, the proposed approach utilized historical welding data for iterative optimization. By gradually adjusting the control power, it enabled the actual temperature curves to closely approach the target temperature curve without the need for human intervention, thereby enhancing the adaptability and robustness of the control system. The results show that after only two iterations, the proposed method outperforms traditional proportional integral derivative(PID) control in terms of both the standard deviation and the maximum error between the actual temperature curves and target temperature curves. After three iterations, the method achieves significant improvements in temperature control accuracy, stability, and adaptability to different process conditions, exhibiting strong convergence and control performance. This method provides an effective solution for achieving high-precision and highly consistent temperature control in laser soldering under complex and variable working conditions.

【基金】 国家自然科学基金资助项目(62272112);国家资助博士后研究人员计划项目(GZB20230241);博士后科学基金面上资助项目(2023M741262);广东省自然科学基金资助项目(2023A1515011998)
  • 【文献出处】 焊接学报 ,Transactions of the China Welding Institution , 编辑部邮箱 ,2025年07期
  • 【分类号】TG454;TP18
  • 【下载频次】18
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