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焊丝成分对L415管线钢焊缝组织和性能的影响

Effect of Chemical Composition of Welding Wires on Microstructure and Mechanical Properties of Weld Metal of L415 Pipeline Steel

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【作者】 陈小伟; 臧首婴; 沙济通; 赵阔; 王斌; 刘迪; 白日新; 肖福仁;

【Author】 CHEN Xiaowei;ZANG Shouying;SHA Jitong;ZHAO Kuo;WANG Bin;LIU Di;BAI Rixin;XIAO Furen;CNPC Bohai Equipment Manufacturing Co.,Ltd.;Julong Steel Pipe Co.,Ltd.;HCIG New-energy Co.,Ltd.;State Key Lab of Metastable Materials Science &Technology (Yanshan University);Hebei Key Lab for Optimizing Metal Product Technology and Performance;

【机构】 中国石油渤海石油装备有限公司; 巨龙钢管有限公司; 河北建投新能源股份有限公司; 亚稳材料制备技术与科学国家重点实验室(燕山大学); 河北省金属产品性能与工艺优化控制重点实验室;

【摘要】 为合理选取与设计输氢管线钢管用埋弧焊丝,以L415管线钢为研究对象,选取H08A、MnNi、MnCrNiMo、MnMoTiB、MnNi1TiB、MnNi1Mo共6种埋弧焊丝,配合高氟碱型SJ102焊剂,采用平板对接,通过拉伸试验、低温冲击试验、硬度测试及金相组织观察,研究焊丝成分对焊缝组织与性能的影响。结果表明,所有焊丝焊缝组织均由晶界先共析铁素体与针状铁素体构成,随着焊丝合金元素种类增加与含量提升,焊缝先共析铁素体数量减少、针状铁素体数量增多且细化,焊缝强度、硬度及低温冲击韧性显著提升;即使采用H08A低碳钢焊丝,焊缝强度仍高于母材,但韧性与硬度较低;采用MnCrNiMo、MnMoTiB、MnNi1TiB、MnNi1Mo焊丝的焊缝韧性与硬度进一步提高,其中MnCrNiMo与MnNi1Mo体系能更好平衡焊缝韧性与硬度。因此,输氢管线钢管埋弧焊丝的选用与设计需结合管线钢成分及性能需求,合理确定合金体系与成分含量,研究结果可为低钢级输氢管线钢管焊缝组织与性能控制提供依据。

【Abstract】 In order to select and design submerged arc welding wires for hydrogen pipeline steel pipes in a reasonable manner, L415 pipeline steel was selected as the research object. H08A, MnNi, MnCrNiMo, MnMoTiB, MnNi1 TiB, MnNi1 Mo six types of submerged arc welding wires were selected, combined with high fluorine alkali SJ102 flux, and flat plate docking was used. The influence of welding wire composition on the microstructure and properties of the weld was studied through tensile testing, low-temperature impact testing, hardness testing, and metallographic observation.Results show that the microstructure of weld metal of all welding wires is composed of grain boundary ferrite and acicular ferrite. With the increase of the content of alloy elements in the welding wire, the amount of grain boundary ferrite in microstructure of weld metal decreases, and the amount of acicular ferrite increases, therefore, the strength, hardness and low temperature impact toughness of weld metal increase. However, even with the welding wire of H08A steel, the strength of weld metal is higher than the base metal, therefore, in order to select and design the welding wire for hydrogen transport pipeline steel reasonably, the balance of weld hardness and toughness should be focused on firstly. In the experiment, the weld metals welded by welding wires of MnCrNiMo, MnMoTiB, MnNi1 TiB and MnNi1 Mo have high toughness, meanwhile, the hardness of the weld metals also increases. However, the weld wires of MnCrNiMo and MnNi1 Mo can better balance the hardness and toughness of the weld metal.Therefore, the selection and design of submerged arc welding wire for hydrogen pipeline steel pipes should be based on the composition and performance requirements of the pipeline steel, and the alloy system and composition content should be reasonably determined. This study can provide a basis for controlling the microstructure and performance of welds in low-grade hydrogen pipeline steel pipes.

【基金】 河北省省重点研发项目“纯氢长输管道关键技术研究与应用示范”(项目编号22314601D)
  • 【分类号】TK91;TG422.3
  • 【下载频次】12
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