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基于相位测量偏折术的复杂曲面测量系统

Complex surface measurement system based on phase measuring deflectometry technique

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【作者】 徐志强王建立李宏壮马鑫雪

【Author】 XU Zhiqiang;WANG Jianli;LI Hongzhuang;MA Xinxue;Changchun Institute of Optics,Fine Mechanics and Physics,Chinese Academy of Sciences,Jilin Provincial Key Laboratory of Intelligent Wavefront Sensing and Control;

【通讯作者】 马鑫雪;

【机构】 中国科学院长春光学精密机械与物理研究所智能波前传感与控制省重点实验室

【摘要】 为实现对复杂曲面的高精度测量,建立了基于相位测量偏折术的条纹反射法测量系统,对由相机、显示屏和待测件三者构成的测量系统的结构设计、系统标定及检测算法等进行了研究。根据待测件尺寸及面形特征精选优质显示屏和相机,分别对所选显示屏和相机进行各自标定。利用高精度关节臂测量机确定三者空间位置关系,并结合计算机辅助优化&CODEV仿真分析法标定系统。最后,利用积分重构算法实现复杂曲面的高精度检测。实验结果表明,该测量系统取得了与LUPHOScan和ZYGO&CGH相当的测量精度,对于波前RMS的测量精度优于λ/50。该测量系统结构简单、动态范围大、抗干扰能力强,提高了复杂曲面测量效率和测量精度,满足检测精度要求,为该类零件的加工和装配提供保障,从而有效提升装备性能。

【Abstract】 To enable high-precision measurement of complex surfaces, a fringe reflection measurement system based on phase measuring deflectometry was developed. The study addressed the system’s structural design, calibration procedures, and metrology algorithms for a configuration comprising a camera, a display screen, and the tested object. High-performance display screens and cameras were selected according to the object’s size and surface geometry. Instrument-specific calibrations were performed for the chosen display and camera, and the spatial relationships among the three components were established using a high-precision articulated-arm measuring device. System calibration was completed by combining computer-aided optimization with CODE V simulation analysis. Finally, an integral reconstruction algorithm was implemented to obtain high-precision surface measurements. Experimental results indicate that the proposed system achieves measurement performance comparable to LUPHOScan and ZYGO&CGH, with wavefront RMS accuracy exceeding λ/50. The system features a simple architecture, large dynamic range, and strong immunity to interference, thereby enhancing measurement efficiency and accuracy for complex surfaces and satisfying industrial processing and assembly requirements while improving equipment performance.

【基金】 国家重点研发计划资助项目(No.2023YFF0722900);国家自然科学基金资助项目(No.62305327,No.62105327)
  • 【文献出处】 光学精密工程 ,Optics and Precision Engineering , 编辑部邮箱 ,2025年23期
  • 【分类号】TH70
  • 【下载频次】60
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