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贴壁风对某650 MW旋流对冲锅炉炉膛燃烧影响的数值模拟

Numerical simulation of the effect of near-wall air on the combustion of a 650 MW opposed wall-fired boiler

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【作者】 杭文林; 潘虎; 岳峻峰; 黄亚继;

【Author】 HANG Wenlin;PAN Hu;YUE Junfeng;HUANG Yaji;Jiangsu Guoxin Yangzhou Power Generation Co, Ltd;Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, Southeast University;Jiangsu Frontier Electric Technology Co, Ltd;

【通讯作者】 黄亚继;

【机构】 江苏国信扬州发电有限责任公司; 能源热转换及其过程测控教育部重点实验室(东南大学); 江苏方天电力技术有限公司;

【摘要】 【目的】针对某650 MW超临界旋流对冲锅炉水冷壁的高温腐蚀问题,研究不同贴壁风率对炉膛燃烧特性的影响,以优化防腐效果并控制NOx排放。【方法】本文以某650 MW超临界旋流对冲锅炉炉膛为研究对象,通过数值模拟方法,分析0%、1.4%、2.6%、3.8%不同贴壁风率对炉膛内的温度、O2浓度、CO浓度及出口烟气参数的影响,CO浓度≥3%的区域占比为高温腐蚀面积比,作为本文评价指标。【结果】模拟结果表明,原始工况下侧墙冷灰斗至燃尽风区域的CO浓度高达8.5%,与实际腐蚀区域吻合。通过在侧墙加装不同风率的贴壁风系统,发现适量的贴壁风能够显著降低近壁面CO浓度,减少高温腐蚀区域,2.6%贴壁风率下腐蚀安全区域(CO<3%)占比超95%,有效缓解高温腐蚀。同时,加装贴壁风系统有利于主燃区煤粉的充分燃烧,降低炉膛出口的未燃尽碳比例,从2.4%降至1.4%,但NOx排放增加约6.0 mg/m3,出口烟温下降,氧量上升。【结论】综合考虑防腐效果、改造成本及排放限制,2.6%的贴壁风率为最优方案,可在保证燃烧稳定性的同时显著减少高温腐蚀,并平衡NOx控制需求。

【Abstract】 [Objective] To address the high-temperature corrosion issue in the water-cooled walls of a 650 MW supercritical opposed wall-fired boiler, this study investigates the effects of different near-wall air rates on combustion characteristics, aiming to optimize corrosion resistance while controlling nitrogen oxide(NOx) emissions. [Methods]Numerical simulations were conducted to analyze the impacts of near-wall air rates(0%, 1.4%, 2.6%, 3.8%) on furnace temperature, O2 concentration, CO concentration, and flue gas parameters. The corrosion-safe area ratio(regions with CO concentration <3%) was adopted as the evaluation criterion. [Results] The results showed that under the original condition, CO concentration near the sidewalls reached 8.5%, consistent with actual corrosion zones. Implementing near-wall air significantly reduced CO concentration; at a 2.6% air rate, over 95% of the sidewall area became corrosionsafe. Additionally, near-wall air enhanced coal combustion efficiency in the main combustion zone, reducing unburned carbon content(from 2.4% to 1.3%). However, NOx emissions increased by approximately 10 mg/m3, with lower flue gas temperature and higher oxygen levels at the furnace exit. [Conclusion] Considering anti-corrosion effectiveness,economic costs, and emission standards, a 2.6% near-wall air rate is identified as the optimal solution. It effectively mitigates high-temperature corrosion, maintains combustion stability, and balances NOx control requirements.

【基金】 江苏省碳达峰碳中和创新专项(BE2022604)
  • 【文献出处】 电力科技与环保 ,Electric Power Technology and Environmental Protection , 编辑部邮箱 ,2025年03期
  • 【分类号】TM621.2
  • 【下载频次】46
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