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线径压缩率对微细铜线材拉拔变形的影响(英文)

Effect of wire diameter compression ratio on drawing deformation of micro copper wire

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【作者】 皇涛吴捍疆宋克兴张彦敏周延军李韶林

【Author】 Tao HUANG;Han-jiang WU;Ke-xing SONG;Yan-min ZHANG;Yan-jun ZHOU;Shao-lin LI;School of Materials Science and Engineering, Henan University of Science and Technology;Henan Key Laboratory of Advanced Conductor Materials, Institute of Materials,Henan Academy of Sciences;

【通讯作者】 吴捍疆;宋克兴;

【机构】 河南科技大学材料科学与工程学院河南省科学院材料研究所河南省先进导体材料重点实验室

【摘要】 基于率相关晶体塑性理论,建立纯铜微细线材拉拔变形晶体塑性有限元模型,研究线径压缩率对线材拉拔过程中细观力学变形行为的影响。结果表明,经过拉拔的线材内部变形和滑移均呈不均匀分布状态,形成明显的滑移区和非滑移区,在拉拔线材内部产生了水平应变集中带。随着线径压缩率的增大,拉拔变形区线材内部的滑移系强度和滑移区域面积均逐渐增大。然而,线材拉拔变形区的接触压力和摩擦应力所引起的线材表面波动性受力状态使拉拔成形后的线材表面粗糙不平、拉拔过程平稳性降低。

【Abstract】 A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire, based on rate-dependent crystal plasticity theory. The impact of wire diameter compression ratio on the micro-mechanical deformation behavior during the wire drawing process was investigated. Results indicate that the internal deformation and slip of the drawn wire are unevenly distributed, forming distinct slip and non-slip zones.Additionally, horizontal strain concentration bands develop within the drawn wire. As the wire diameter compression ratio increases, the strength of the slip systems and the extent of slip zones inside the deformation zone also increase.However, the fluctuating stress state, induced by contact pressure and frictional stress, results in a rough and uneven wire surface and diminishes the stability of the drawing process.

【基金】 supported by the National Natural Science Foundation of China (Nos. U21A2051, 52173297, 52071133);the R&D Projects of Henan Academy of Sciences of China (No. 220910009);the Key R&D and Promotion Projects of Henan Province of China (No. 212102210441);the Joint Fund of Henan Science and Technology R&D Plan of China (No. 222103810037);the Zhongyuan Scholar Workstation Funded Project of China (No. 214400510028)
  • 【文献出处】 Transactions of Nonferrous Metals Society of China ,中国有色金属学报(英文版) , 编辑部邮箱 ,2024年08期
  • 【分类号】TG359
  • 【下载频次】16
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