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超临界二氧化碳制备高强度阻燃聚苯醚复合发泡材料

Preparation of high-strength flame-retardant poly(phenylene ether) composite foams using supercritical carbon dioxide

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【作者】 吕正阳邱健邢海平姜治伟刘杰唐涛李三喜

【Author】 LYU Zhengyang;QIU Jian;XING Haiping;JIANG Zhiwei;LIU Jie;TANG Tao;LI Sanxi;School of Environmental and Chemical Engineering, Shenyang University of Technology;State Key Laboratory of Polymer Physics and Chemistry, Changchun Institute of Applied Chemistry Chinese Academy of Sciences;

【通讯作者】 邱健;邢海平;李三喜;

【机构】 沈阳工业大学环境与化学工程学院中国科学院长春应用化学研究所,高分子物理与化学国家重点实验室

【摘要】 通过在聚苯醚(PPO)基材中引入间规聚苯乙烯(s PS)替代高抗冲聚苯乙烯(HIPS),并添加了苯乙烯-乙烯/丁二烯-苯乙烯嵌段共聚物(SEBS)和无卤阻燃剂,结合超临界二氧化碳发泡技术,制备了高强度、高阻燃聚苯醚复合发泡材料。研究了s PS引入对复合材料体系力学性能、发泡行为以及发泡材料压缩强度、阻燃性能的影响。结果表明:s PS的加入大幅度提高了复合材料的刚性和熔体黏弹性;增大的熔体黏弹性提高了复合材料的可发性;加入23%(质量分数,下同)s PS时,发泡倍率从5.9倍提高至36倍;复配无卤阻燃剂,能明显提升复合材料的阻燃性能;PPO/HIPS/s PS复合发泡材料密度为0.14 g/cm~3时,阻燃等级达到UL94 V-0级,极限氧指数(LOI)为27.4%;在相同密度0.29 g/cm~3时,加入23%s PS的PPO/HIPS/s PS复合发泡材料的压缩强度从1.9 MPa提高至6.4 MPa。

【Abstract】 In this study,a type of high-strength and high-flame retardant polyphenylene ether (PPO) composite foams was prepared by using syndiotactic polystyrene (s PS) instead of high-impact polystyrene (HIPS),styrene-ethylene/butadienestyrene block copolymers (SEBS),and halogen-free flame retardants through supercritical carbon dioxide foaming.The effect of s PS on the mechanical properties,foaming behavior,compressive strength,and flame-retardant performance of the composite foams were investigated.The results indicated that the introduction of s PS improved the rigidity and melt viscoelasticity of the composites significantly.The foamability of the composites was enhanced with an increase in the melt viscoelasticity.When 23 wt%s PS was added,the foaming rate of the composites increased from 5.9 to 36 times.The introduction of composite halogen-free flame retardants improved the flame-retardant performance of composite foams significantly.The PPO/HIPS/s PS composite foam with a density of 0.14 g/cm~3 reached a flame-retardant grade of the UL94V-0 rating and exhibited a limiting oxygen index of 27.4 vol%.At a density of 0.29 g/cm~3,the PPO/HIPS/s PS composite foam containing 23 wt%of s PS presented an increase in the compressive strength from 1.9 MPa to 6.4 MPa.

【基金】 吉林省科技发展计划项目(YDZJ202303CGZH021)
  • 【分类号】TQ328.0;TB33
  • 【下载频次】53
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