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轻合金大型一体化结构部件压铸成形技术研究进展

Research Progress in Die-casting Technology for Large-scale Integrated Structural Components of Light Alloy

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【作者】 查敏顾焘马品奎陈豫增姜巨福贾海龙王成刚邓彦超李进步王一男宋家旺王慧远

【Author】 ZHA Min;GU Tao;MA Pinkui;CHEN Yuzeng;JIANG Jufu;JIA Hailong;WANG Chenggang;DENG Yanchao;LI Jinbu;WANG Yinan;SONG Jiawang;WANG Huiyuan;School of Materials Science and Engineering, Jilin University;State Key Laboratory of Solidification Processing, Northwestern Polytechnical University;Suzhou Yunjing Metal Technology Co., Ltd.;School of Materials Science and Engineering, Harbin Institute of Technology;FAW Foundry Co.,Ltd.;Ningbo Sciveda Technology Co.,Ltd.;School of Materials Science and Engineering, Hebei University of Technology;

【通讯作者】 王慧远;

【机构】 吉林大学材料科学与工程学院西北工业大学凝固技术国家重点实验室苏州匀晶金属科技有限公司哈尔滨工业大学材料科学与工程学院一汽铸造有限公司宁波赛维达技术股份有限公司河北工业大学材料科学与工程学院

【摘要】 铝、镁等轻质合金成为取代钢质材料的理想选材,同时一体化压铸技术的开发及应用有助于实现轻量化。目前可用于车身结构件的铝、镁合金材料有限,且以热处理态的铝合金为主,因此,开发免热处理态的高强韧铝合金具有重要的工程应用价值。大型一体化压铸技术正处于起步阶段,其结构件的设计及其与车身结构的连接、大型压铸装备开发及智能化、模具开发及工艺等方面同样存在重大挑战。此外,镁合金的一体化压铸技术目前处于研究阶段,极具轻量化应用前景。针对近年来一体化压铸铝、镁合金及大型一体化结构部件压铸成形技术进行归纳总结,旨在为一体化压铸大型复杂车身结构件研发提供参考。

【Abstract】 Al and Mg lightweight alloys are becoming ideal materials instead of steel, while the development and application of integrated die-casting technology also helps to achieve lightweight. Due to the restricted materials available for body structural parts, which is dominated by heat-treated aluminum alloys, the development of heat treatment-free aluminum alloys with high strength and toughness has an important value for engineering applications. Large-scale integrated die-casting technology is in the infancy, and there exists a number of major technical challenges, such as the design of structural parts and connection with the body structure, large-scale die-casting equipment development and intelligent, as well as the development of molds and process. In addition, the integrated die-casting technology of Mg alloy is currently in the research stage, which has great potential for lightweight applications. The die casting forming technology of integrated die-casting Al and Mg alloys as well as large-scale integrated structural components in recent years was mainly reviewed, providing reference for the research and development of integrated die-casting large and complex vehicle body structural components.

【关键词】 一体化压铸轻量化铝合金
【Key words】 Integrated Die CastingLightweightAluminum Alloys
【基金】 国家重点研发计划资助项目(2022YFB3404202)
  • 【文献出处】 特种铸造及有色合金 ,Special Casting & Nonferrous Alloys , 编辑部邮箱 ,2024年08期
  • 【分类号】TG249.2
  • 【下载频次】66
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