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深孔内表面双向反射分布函数测量与建模

Measurement and Modeling of Bidirectional Reflection Distribution Function of Deep Hole Inner Surfaces

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【作者】 盛强; 郑建明; 杨立军; 李海涛; 孙军艳;

【Author】 Sheng Qiang;Zheng Jianming;Yang Lijun;Li Haitao;Sun Junyan;College of Mechanical and Electrical Engineering, Shaanxi University of Science and technology;School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology;

【通讯作者】 盛强;郑建明;

【机构】 陕西科技大学机电工程学院; 西安理工大学机械与精密仪器学院;

【摘要】 提出了一种基于内窥镜图像的孔内表面双向反射分布函数(BRDF)测量与建模方法,为实现基于机器视觉的孔内表面缺陷检测提供理论依据。建立内窥成像反射模型,分析内窥图像亮度及其三维形貌关系。以不锈钢和镀锌表面螺纹孔为例,通过图像亮度和法线方向测量孔内表面BRDF值。在混合反射模型基础上建立三种孔内表面反射特性模型,采用遗传算法确定不同材料的最优模型参数并分析模型误差。实验结果表明,基于Cook-Torrance模型的inBRDF模型能够较好地反映孔内表面反射特性,模型计算结果与测量结果吻合度高,两种材料平均拟合误差为6.22%,能够准确描述孔内表面反射特性并可应用于孔内表面缺陷检测及形貌重建。

【Abstract】 A method for measuring and modeling a bidirectional reflection distribution function(BRDF) of the inner surfaces of holes based on endoscope images is proposed, which provides a theoretical basis for hole inner surface defect detection based on machine vision. In this study, an endoscopic imaging reflection model was first established to analyze the relationship between the endoscopic image brightness and its three-dimensional topography. With stainless steel and galvanized threaded holes used as examples, BRDF values of hole inner surfaces were measured by image brightness in the normal direction. Based on the hybrid reflection model, three types of reflection models of the inner surfaces of holes were established. A genetic algorithm was then used to determine the optimal model parameters of different materials and to analyze the model errors. Experimental results show that the inBRDF model based on the Cook-Torrance model can effectively reveal the reflection characteristics of the inner surfaces of holes, and the calculation results of the model are in good agreement with the measurement results. The average fitting error of the two materials is 6. 22%, which can accurately describe the reflection characteristics of hole inner surfaces and can be applied to the detection and morphological reconstruction of inner surface defects.

【基金】 国家自然科学基金(52105556);陕西省重点研发计划项目(2023-YBGY-408)
  • 【文献出处】 激光与光电子学进展 ,Laser & Optoelectronics Progress , 编辑部邮箱 ,2024年15期
  • 【分类号】TP391.41
  • 【下载频次】8
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