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氟化钇对粉煤灰基堇青石陶瓷合成及性能的影响

Influence of YF3 on Synthesis and Performance of Fly Ash-Based Cordierite Ceramics

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【作者】 顾雅洁陈瑶姬尹旭军常星岚孙科孙盛睿奚爽许嘉雨刘阳桥

【Author】 GU Yajie;CHEN Yaoji;YIN Xujun;CHANG Xinglan;SUN Ke;SUN Shengrui;XI Shuang;XU Jiayu;LIU Yangqiao;Zhejiang Tiandi Environmental Protection Technology Co., Ltd.;Shanghai Institute of Ceramics, Chinese Academy of Sciences;

【通讯作者】 孙盛睿;刘阳桥;

【机构】 浙江天地环保科技股份有限公司中国科学院上海硅酸盐研究所

【摘要】 本文以粉煤灰、滑石、氧化铝和氧化镁为原料,加入质量分数为0%、0.5%和1.0%的氟化钇,通过高温烧结制备了粉煤灰基堇青石陶瓷样品,研究了氟化钇掺量对样品的物相组成、显微结构及主要性能的影响。结果表明,氟化钇的引入可降低堇青石的生成温度,提高堇青石的物相转化率,显著改善材料的力学性能,同时对热学性能亦有一定积极影响。当氟化钇添加量为0.5%时,样品的综合性能最优。当烧结温度为1 300℃时,XRD未见明显杂质峰,样品的体积密度为2.15 g/cm3,开孔孔隙率为7.49%,吸水率为3.49%,压缩强度为252.27 MPa,经5次热震试验后压缩强度仍然高至204.65 MPa,比热容为0.770~0.931 J/(g·℃)(25~150℃),热膨胀系数为2.54×10-6-1(100~800℃)。与不含添加剂的样品相比,添加0.5%氟化钇样品的体积密度增加了5.2%,开孔孔隙率降低了58.6%,吸水率降低了60.6%,而压缩强度增加了4.6倍,比热容增强而热膨胀系数降低。在粉煤灰基堇青石陶瓷的烧结过程中,氟化钇的引入可使其在较低的温度下形成液相,提高元素迁移率,促进晶粒发育完全且具有细化晶粒的明显效果。氟化钇作为一种有效的烧结助剂,微量的添加即可显著改善粉煤灰基堇青石陶瓷的综合性能。本工作拓宽了高效烧结助剂选择范围,可为高质量陶瓷材料的高温烧结提供一定参考。

【Abstract】 Fly ash-based cordierite ceramics samples were prepared with fly ash, talc, alumina and magnesium oxide, by adding yttrium fluoride(YF3) with mass fraction of 0%, 0.5% and 1.0%, respectively. The effect of YF3 on phase composition, microstructure and physical properties of samples were studied. The results show that the introduction of YF3 reduces formation temperature of cordierite, improves phase conversion rate of cordierite, significantly increases the mechanical properties and has a moderate positive effect on thermal properties of samples. When the YF3 content is 0.5%, the performance of sample is the best. For the sample with 0.5% YF3 content, when the sintering temperature is 1 300 ℃, no obvious peak corresponding to any impurity is found in XRD patterns, the bulk density of sample is 2.15 g·cm-3, the open porosity is 7.49%, the water absorption is 3.49% and the compressive strength is 252.27 MPa. After 5 times heat shock experiments, the compressive strength is still high to 204.65 MPa. The heat capacity is 0.770~0.931 J/(g·℃)(25~150 ℃), and thermal expansion coefficient is 2.54×10-6-1(100~800 ℃). The bulk density of sample with 0.5% YF3 content increases by 5.2%, open porosity decreases by 58.6%, water absorption decreases by 60.6%, compressive strength increases by 4.6 times, heat capacity increases and the thermal expansion coefficient decreases, compared with the sample without additives. In the sintering process of fly ash-based cordierite ceramics, the introduction of YF3 can form a liquid phase at a lower temperature, improve the mobility of elements, and promote the development of grains and fine grain size. As an effective sintering additive, YF3 significantly improves the comprehensive properties of fly ash-based cordierite ceramics with a small content. This work broadens the additives range for high quality ceramic materials, which provides reference for excellent materials sintered at high temperature.

【基金】 国家自然科学基金资助项目(51878647,52302124);浙江省能源集团有限公司科技项目(ZNJK-2020-110);浙江天地环保科技股份有限公司科技项目(TD-KJ-20-018)
  • 【文献出处】 硅酸盐通报 ,Bulletin of the Chinese Ceramic Society , 编辑部邮箱 ,2024年04期
  • 【分类号】TQ174.1
  • 【下载频次】43
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