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高速列车用聚氨酯面漆耐蚀性能和老化机制研究

Corrosion Resistance and Aging Mechanism of Polyurethane Topcoat for High-speed Train

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【作者】 李春霖史洪微梁国平李丽王浩王伟刘福春韩恩厚

【Author】 LI Chunlin;SHI Hongwei;LIANG Guoping;LI Li;WANG Hao;WANG Wei;LIU Fuchun;HAN En-Hou;CRRC Qingdao Sifang Co., Ltd.;School of Materials Science and Engineering, Shenyang University of Technology;Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences;Key Laboratory for Anisotropy and Texture of Materials Ministry of Education, School of Materials Science and Engineering, Northeastern University;

【通讯作者】 史洪微;

【机构】 中车青岛四方机车车辆股份有限公司沈阳工业大学材料科学与工程学院中国科学院金属研究所中国科学院核用材料与安全评价重点实验室东北大学材料科学与工程学院材料各向异性与织构教育部重点实验室

【摘要】 利用电化学阻抗谱(EIS)、紫外老化、扫描电镜(SEM)和红外光谱(FTIR)等方法研究了铝合金板表面涂覆的聚氨酯面漆的耐蚀性能和老化机制。结果表明,在3.5wt.%NaCl溶液中浸泡240 h后,聚氨酯面漆发生了后固化现象。在浸泡384~1560 h期间,聚氨酯面漆/铝合金体系界面发生微腐蚀。在浸泡1920~2160 h期间,铝合金基材表面产生了腐蚀产物膜。聚氨酯面漆在紫外老化实验中,表面逐渐产生孔洞变得疏松并发生剥落、光泽度逐渐下降、失光率增加以及色差先增加后趋于稳定,老化前期以可见光降解为主,老化后期以紫外光降解为主。

【Abstract】 The corrosion resistance and aging mechanism of polyurethane topcoat on Al-alloy plates used for high-speed train were studied by electrochemical impedance spectroscopy(EIS), ultraviolet aging, scanning electron microscopy(SEM) and Fourier transform infrared spectroscopy(FTIR). The results showed that the polyurethane topcoat presented post-curing phenomenon after immersing in 3.5wt.%NaCl solution for 240 h. The topcoat/Al-alloy interface was slightly corroded within the period of 384-1560 h,and the corrosion product film was formed on the surface of Al-alloy substrate within 1920-2160 h. During the ultraviolet(UV) aging test, holes gradually emerged on the surface of polyurethane topcoat, which then became loose and spalling, meanwhile its glossiness gradually decreased with increasing reduction of glossiness, as well as its color difference increased and then tended to be stable. It follows that the visible light degradation was the main degradation in the early stage of aging, and UV degradation was the main degradation in the late stage of aging.

【基金】 国家自然科学基金(52171089)~~
  • 【文献出处】 中国腐蚀与防护学报 ,Journal of Chinese Society for Corrosion and Protection , 编辑部邮箱 ,2023年06期
  • 【分类号】U270.4;TG174.4
  • 【下载频次】18
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