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基于“八”字形激励的涡流探头设计与分析

Design and analysis of eddy current probe based on “八” shape excitation

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【作者】 任毅王晋郑凯张卿朱力范高廷张宏陈玺名

【Author】 REN Yi;WANG Jin;ZHENG Kai;ZHANG Qing;ZHU li;FAN Gaoting;ZHANG Hong;CHEN Ximing;Special equipment safety supervision inspection institute of Jiangsu province;College of Electrical Engineering and Control Science, Nanjing Tech university;Schaeffler (Nanjing) Co., Ltd.;College of Automation Engineering, Nanjing University of Aeronautics and Astronautics;

【通讯作者】 张卿;

【机构】 江苏省特种设备安全监督检验研究院南京工业大学电气工程与控制科学学院舍弗勒(南京)有限公司南京航空航天大学自动化学院

【摘要】 为适应复杂曲面结构的检测,柔性涡流探头得到了越来越多的应用。然而,柔性涡流探头能量较低,如何进一步提高柔性探头的检测能力一直是个问题。针对此,提出了一种基于“八”字形激励的涡流探头结构,并对其检测原理和性能进行了理论和试验分析。通过利用COMSOL仿真软件对探头进行仿真分析发现,相比于常规探头,基于“八”字形激励的探头结构能够减小激励线圈直接耦合磁场对接收线圈的影响,且探头仅对涡流扰动敏感,可有效提高探头信噪比。此外,试验分析发现,当两个激励线圈的夹角为60°时,其对碳钢试件的检测能力最强,同时能够区分不同深度的裂纹缺陷,可在10 mm的提离高度下对宽为0.5 mm,深为5 mm的裂纹缺陷进行检测。

【Abstract】 In order to adapt to the complex curved surface structure detection, flexible eddy current probe has been used. However, due to the low energy of the flexible eddy current probe, further improve the detection capability of the flexible eddy current probe is always a problem. In this paper, a probe based on “八” shape excitation coil was proposed, and its detection principle and performance were studied theoretically and experimentally. Through the simulation analysis of the probe using comsol simulation software, it was found that compared with the conventional probe, the probe structure based on the “八” shape excitation can be used for reducing the directly coupled magnetic field, and it was only sensitive to the eddy current disturbance, so the signal-to-noise ratio can be effectively improved. In addition, through the experimental analysis, it was found that when the angle between the two excitation coils was 60°, its detection ability for the carbon steel specimen used in this paper was the strongest. At the same time, it can distinguish the crack defects of different depths, and can detect the crack defects of 0.5 mm wide and 5 mm deep under the 10 mm lift-off.

【基金】 江苏省市场监督管理局“不清除油漆层的金属表面缺陷阵列涡流检测工艺及仪器研发”项目(KJ2022005)
  • 【文献出处】 无损检测 ,Nondestructive Testing , 编辑部邮箱 ,2023年09期
  • 【分类号】TG115.28
  • 【下载频次】3
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