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基于PCB线圈吸附式铁磁传感器的研究

Research on Ferromagnetic Sensor Based on PCB Coil Adsorption

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【作者】 钱康伟周新聪冯伟贺石中

【Author】 QIAN Kangwei;ZHOU Xincong;FENG Wei;HE Shizhong;School of Naval Architecture, Ocean and Energy Power Engineering, Wuhan University of Technology;Institute of Equipment Condition Detection, Guangzhou Mechanical Engineering Research Institute Co.,Ltd.;Key Laboratory of High Performance Ship Technology of Ministry of Education, Wuhan University of Technology;

【通讯作者】 周新聪;

【机构】 武汉理工大学船海与能源动力工程学院广州机械科学研究院有限公司设备状态检测研究所武汉理工大学高性能舰船技术教育部重点实验室

【摘要】 运用PCB线圈作为感应元件的铁磁传感器越来越成熟,但PCB线圈由于其结构限制,使得铁磁颗粒不能通过其检测区域,另也没有相关研究证实PCB线圈对于铁磁颗粒测量的精确性。为此提出一种基于磁塞与电感检测原理的新型铁磁传感器。使用有限元仿真软件COMSOL Multiphysics建立传感器的仿真模型,对PCB线圈的磁场分布进行仿真分析。结果表明:PCB线圈表面磁场强度具有良好的均匀性,适当减小PCB线圈的内径,有利于提高PCB线圈的磁场均匀性。基于仿真分析结果,设计5种不同尺寸规格的PCB线圈,并设计实验验证该传感器的检测精度。实验结果表明:该传感器具有良好的灵敏度,能有效检测出粒径100μm以下的铁磁颗粒。

【Abstract】 Ferromagnetic sensors using PCB coils as sensing elements are becoming more and more mature.However, due to the structural limitations of PCB coil, ferromagnetic particles cannot pass through its detection area.In addition, there is no relevant research to confirm the accuracy of the PCB coil for the measurement of ferromagnetic particles.A new type of ferromagnetic sensor based on the principle of magnetic plug and inductance detection was proposed.The simulation model of the sensor was established by using the finite element simulation software COMSOL Multiphysics, and the magnetic field distribution of the PCB coil was simulated and analyzed.It is found that the magnetic field intensity on the surface of the PCB coil has good uniformity, and reducing the inner diameter of the PCB coil appropriately is beneficial for improving the magnetic field uniformity of the PCB coil.Based on the simulation results, five kinds of PCB coils with different sizes were designed, and the detection accuracy of the sensor was measured by experiments.Experimental results show that the sensor has good sensitivity and can effectively detect the ferromagnetic particles smaller than particle size of 100 μm.

【基金】 国家自然科学基金项目(51579198);广州开发区科技局计划项目(2020GH01)
  • 【文献出处】 润滑与密封 ,Lubrication Engineering , 编辑部邮箱 ,2023年07期
  • 【分类号】TN41;TP212
  • 【下载频次】13
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