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氟锆酸钾加入量对粉煤灰基发泡陶瓷性能的影响
Effect of potassium hexafluorozirconate addition on properties of foamed ceramics from fly ash
【摘要】 为了实现大掺量粉煤灰在低成本、高性能发泡陶瓷的广泛应用,以粉煤灰、滑石、长石和碳化硅为原料,加入不同量的(加入质量分数分别为0、2%、5%和7%)氟锆酸钾,通过高温煅烧制备了发泡陶瓷试样,研究了氟锆酸钾加入量对试样物相组成、显微结构及性能的影响。结果表明,随着氟锆酸钾加入量(w)由2%增加至7%,试样中锆英石和尖晶石的特征峰逐渐增强,而莫来石的特征峰则逐渐变弱,体积密度和抗压强度逐渐减小,热导率则呈现先减小后增加的趋势。同时,氟锆酸钾的加入提高了试样的孔径尺寸和均匀性及圆整度。然而,当氟锆酸钾的加入量达到7%(w)后,试样的孔径尺寸进一步增大,圆度却降低,孔结构劣化。但相比于未添加氟锆酸钾的试样,含氟锆酸钾的试样的抗压强度均显著增强,体积密度和热导率明显降低。当氟锆酸钾加入量为5%(w)时,试样的综合性能最优。
【Abstract】 In order to achieve the widespread application of high additions of fly ash in low-cost and high-performance foamed ceramics, foamed ceramics were prepared by high temperature calcination, using fly ash, talcum, feldspar and silicon carbide as raw materials, and adding different additions(0,2%,5%,and 7%,by mass) of potassium fluorozirconate(K2ZrF6).The effect of the K2ZrF6 addition on the phase composition, microstructure and properties of the foamed ceramics was studied.The results show that: with the addition of K2ZrF6 increasing from 2% to 7%,the characteristic peaks of zircon and spinel gradually increase, while those of mullite gradually weaken.Meantime, the bulk density and compressive strength decrease, the thermal conductivity shows a trend of first decreasing and then increasing.At the same time, the addition of K2ZrF6 improves the pore size, uniformity and roundness.However, when the addition of K2ZrF6 reaches 7%,the pore size further increases, the roundness decreases and the pore structure deteriorates.In general, compared with the sample without K2ZrF6,the compressive strength of the samples containing K2ZrF6 significantly increases, and the bulk density as well as thermal conductivity obviously reduces.When the addition of K2ZrF6 is 5%,the sample has the best comprehensive performance.
【Key words】 fly ash; foamed ceramics; potassium hexafluorozirconate; compressive strength; microstructure;
- 【文献出处】 耐火材料 ,Refractories , 编辑部邮箱 ,2023年03期
- 【分类号】TQ174.1
- 【下载频次】145