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某车型基于钻卡工况的结构改进

Structural improvement of certain vehicle based on drill-card working conditions

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【作者】 夏肇东谢书港王焕然张宇丁怠友陈丽娜

【Author】 XIA Zhaodong;XIE Shugang;WANG Huanran;ZHANG Yu;DING Daiyou;CHEN Lina;Key Laboratory of Impact and Safety Engineering, Ministry of Education of China, Ningbo University;NanJing Waythink Automotive Technology Co., Ltd.;

【机构】 宁波大学冲击与安全工程教育部重点实验室南京维思科汽车科技有限公司

【摘要】 文中以某车型钻卡工况为例,采用LS-DYNA有限元模型对标定矩阵中所有的碰撞工况进行了CAE分析,并将分析得到的车身加速度曲线作为ACU标定的输入参数开展ACU的标定。针对钻卡工况卡车安装和未安装后端防护装置两种情况,分别研究该车型的碰撞安全性能。结果表明:在卡车安装有标准的后端防护装置的情况下,钻卡后该车型乘员舱完整,ACU能够正常点爆;在卡车未安装后端防护装置的情况下,则钻卡后该车型无法保护乘员舱完整性,A柱上边梁断裂风险较大,同时ACU也无法正常点爆;通过加强A柱上边梁强度,在卡车未配置后端防护装置的情况下,保证了该车型乘员舱的完整性,同时ACU也能正常点爆。

【Abstract】 In this article, with the focus on the drill-card working conditions for certain vehicles, the CAE analysis is carried out on all the collision working conditions in the calibration matrix by means of the LS-DYNA finite-element model, and the body’s acceleration curve obtained from the analysis is used as the input parameter for ACU calibration. The truck’s collision-safety performance is explored under the drill-card working conditions with and without the rear-end protective device. The results show that when the truck is equipped with the standardized rear-end protection device, the passenger compartment is integral and ACU can detonate normally. Without any rear-end protective device, the truck fails to protect the integrity of the passenger compartment under the drill-card working conditions, the A-pillar’s upper-side beam is very likely to suffer from fracture, and ACU cannot detonate normally. By strengthening the strength of the A-pillar’s upper-side beam, the integrity of the truck’s passenger compartment can be ensured without any rear-end protective device, and ACU can detonate normally.

【基金】 汽车安全核心零部件研发与制造项目(ZY21915);国家自然科学基金项目(11372149)
  • 【文献出处】 机械设计 ,Journal of Machine Design , 编辑部邮箱 ,2023年11期
  • 【分类号】U467.14
  • 【下载频次】10
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