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基于混合算法的高均匀度超快激光分束及精密加工研究

High-Uniformity Ultra-Fast Laser Beam Splitting and Precision Machining Based on Hybrid Algorithm

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【作者】 杨磊徐新宇王建磊叶云霞任旭东陈卫标

【Author】 Yang Lei;Xu Xinyu;Wang Jianlei;Ye Yunxia;Ren Xudong;Chen Weibiao;School of Mechanical Engineering,Jiangsu University;Shanghai Institute of Optics and Fine Mechanics,Chinese Academy of Sciences;Institute of Micro-nano Optoelectronics and Terahertz Technology,Jiangsu University;

【通讯作者】 叶云霞;

【机构】 江苏大学机械工程学院中国科学院上海光学精密机械研究所江苏大学微纳光电子与太赫兹技术研究院

【摘要】 基于空间光调制器外光路分束进行并行加工是提高超快激光加工效率的有效方法。高均匀度分束算法是实现外光路分束的关键。在实际光路中,由于光路不完全满足理论条件,经典的GS算法生成的多光束均匀度远低于理论值,不满足阵列化激光加工的要求。基于GS-GA算法的思想与图像处理技术,在程序设计中引入了实时反馈的功能,以达到提高分束均匀度的目的。并采用加载菲涅耳透镜相位的方式分离零级光,避免重建光场离轴带来的畸变。最终实现了均匀度接近94%的分束,并通过加工实验验证了高均匀度分束算法在精密加工中的应用效果。

【Abstract】 Objective Ultrafast lasers possess desirable advantages in the field of precision processing owing to their short pulse widths and high-energy peak densities.However,single-focus ultrafast laser processing technology suffers from low processing efficiencies.Parallel processing by beam splitting using a spatial light modulator (SLM) is a solution for improving the efficiency of ultrafast laser precision processing.Improving the multibeam uniformity after beam splitting is a key issue in ultrafast laser parallel processing.Two factors deteriorate the quality of multiple beams:the approximations in beam-splitting algorithms,which leads to poor calculation accuracy,and the poor beam quality of the laser in optical paths.To address these issues,a feedback GS-GA algorithm based on realtime feedback is proposed in this study.Methods A spatial light modulator is used for phase-only modulation by loading computer-generated holograms (CGHs).The algorithms for beam splitting and shaping are dominated by the Gerchberg-Saxton (GS) algorithm and its derivatives.The GS algorithm is highly sensitive to the initial phase value of the light source,which directly affects the quality of the reconstructed light field.However,it is difficult to obtain a suitable initial value.In this study,real-time feedback based on GS and genetic algorithms is introduced in the process of hologram generation to improve the uniformity of beam splitting.In addition,a loaded Fresnel lens phase is used to separate the zero-order beam,avoiding the aberration caused by deviations from the optical axis of a reconstructed optical field.After several iterations of the proposed algorithm,a beam array with a high uniformity is designed.Results and Discussions Three beam splitting methods,including the GS algorithm,GS-GA algorithm,and feedback GS-GA algorithm,are investigated in terms of the beam splitting and processing effect.Owing to a system error in the optical path,the multibeam uniformity derived from the GS algorithm is less than 80%of the theoretical value.Compared with the GS algorithm,the uniformity of the GS-GA algorithm is improved;however,the performance of the GS-GA algorithm decreases significantly when the number of split beams increases.Due to the real-time feedback from the system (Table 4 and Fig.6),the uniformity of the multi-beam energy distribution obtained by the feedback GS-GA algorithm is superior to those of the other algorithms.Compared with the conventional GS-GA algorithm,the use of the feedback GS-GA algorithm significantly improves the consistency of both the hole depth and diameter by more than 12%in the resulting hole arrays.The consistent performance for the hole depth and diameter is improved by approximately 40%compared with that of the GS algorithm (Tables 5 and 6,and Fig.7).Conclusions An optimized feedback GS-GA algorithm is proposed for pre-compensation,and its effectiveness is experimentally demonstrated.Using the results from camera feedback as the individual fitness function in a genetic algorithm,this feedback algorithm utilizes the genetic algorithm to select,exchange,and eliminate the initial value population,thereby improving the beam uniformity by approximately 94%for graphic and array multibeams.Furthermore,a laser precision punching experiment is performed using the beam arrays obtained via this feedback algorithm,which shows large aperture and hole depth uniformities of over 90%.The method proposed in this paper can achieve high-uniformity shaping for any form of designed multibeam with minimal requirements on the accuracy of the optical path system.This method obtains a multibeam distribution with beam splitting uniformity close to 90%in a certain focal depth range by dynamic zooming.The proposed shaping strategy significantly improves the beam splitting uniformity,which paves the way for the application of high-quality ultrafast laser parallel processing.The time-consuming computation of the proposed method can be improved by optimizing the solution range of the algorithm and using high-performance computer hardware to speed up the iteration of the algorithm.

【基金】 江苏省自然科学基金(BK20170559);江苏省博士后科学基金(2020Z016);镇江市重点研发计划(GY2019005);江苏省重点研发产业前瞻项目(BE2020037)
  • 【文献出处】 中国激光 ,Chinese Journal of Lasers , 编辑部邮箱 ,2023年16期
  • 【分类号】TN249
  • 【下载频次】4
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