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低纹波超辐射发光二极管的增透膜研制
Design and Fabrication of Antireflective Film for Weak Ripple Superluminescent Diode
【摘要】 纹波系数是超辐射发光二极管(SLD)的关键指标,增透薄膜被用于降低纹波系数。基于平面波方法的增透膜设计得到广泛应用,然而倾斜腔面SLD中增透膜的性能普遍不佳,使用时域有限差分方法进行分析,发现存在反射曲线偏离和反射率高等问题。优化了增透膜设计,优化后1°~10°腔面倾角内的反射率降低,降幅最高达82%,其中双层增透膜反射率低于0.05%。采用反应磁控溅射工艺镀膜,并验证了优化设计效果。经过增透膜优化,光谱纹波得到有效抑制,SLD管芯纹波系数和调制系数分别仅为0.019 dB和2.30×10-3,降幅超过50%,在100 mA的驱动电流下仍保持10 mW的光功率。所研制的增透膜能够有效减小腔面反射率,利用该增透膜制备了低纹波SLD。研究结果为SLD及其他半导体光电子器件的光学薄膜研制提供了参考。
【Abstract】 Objective The ripple index is one of the most crucial parameters of superluminescent diodes(SLDs). A low ripple index is necessary for the application of SLDs in sensing areas such as fiber-optic gyroscopes. Therefore, reduced reflectivity of the facet is required, and the main strategy involves coating with antireflective(AR) films. The reflectivity of the AR films is generally less than 0.1%, which is a strict requirement. Although the AR film designed using the plane wave method(PWM) is widely used, its performance in SLDs is not ideal, and the actual reflectivity deviates from the design value. Therefore, the purpose of this study is to design and fabricate AR films for SLDs that can effectively reduce the ripple index.Methods The first part is the simulation method. The finite difference time domain(FDTD) method is used to analyze the optical properties of the films, and a perfect matching layer(PML) is used as the boundary condition. In addition, to reduce the resource requirements of the FDTD method, a simplified simulation model is used, which highlights the main influencing factors. To optimize the films, parameters such as film thickness and refractive index are scanned by FDTD method to determine the parameter range of low reflectivity, and the particle swarm algorithm is used to obtain the optimal parameters within this range. For the coating process,the optical film is manufactured by reactive magnetron sputtering, and an AR ion beam assists the coating process. In addition, the film thickness is monitored and controlled online using a crystal oscillator control system. Reflectivity measurement of thin films is important, including direct measurement of the accompanying films and indirect measurement of the facet of the SLD. The SLD is indirectly measured by spectral ripple, which is also the mainstream reflectivity measurement method for other semiconductor optoelectronic devices.Results and Discussions The simulation results show that the design of the PWM film faces many problems. For the single-layer and double-layer AR films, the reflection curve becomes blue-shifted, and the shift exceeds 150 nm. In addition, the reflectivity is more than one order of magnitude higher than the designed value, and the deviation is further enlarged at a large angle. Therefore, the AR film designed by PWM does not meet the requirements and cannot be used for SLD. To solve these issues, the optical film is optimized. For single-layer AR films, the average reflectivity is less than 0.11% and the lowest reflectivity is 0.04%. The optimized design of the double-layer film provides better results: the average reflectivity is less than 0.05% and the lowest reflectivity is only 0.01%. The optimized design effectively reduces the reflectivity, particularly for the optimized double-layer AR film, which has evident advantages over the film designed by PWM.The double-layer AR films are prepared by reactive magnetron sputtering. After optimization, the reflectivity of the AR film on the companion substrate is 0.12%, and the low-reflectivity bandwidth is greater than 200 nm, which verifies the coating process. The design and measurement curves do not fit because the size and structure of the companion substrate are different from those of the SLD.The reflectivity of the AR film on the SLD is indirectly measured. After optimization, the average reflectivity of the AR film decreases by 50%, indicating that the optimized design effectively reduces the reflectivity. The spectrum of the SLD shows that the intensity and number of ripples are clearly reduced, and the average ripple index is only 0.019, which is 44.5% of that before optimization. The average modulation index decreases from 4.79×10-3 to 2.30×10-3, a decrease of more than 50%. In addition, under a driving current of 100 mA, the output power of the SLD chips remains above 10 mW, maintaining a high output power and high efficiency.Conclusions In this study, the AR film designed by the PWM is analyzed, particularly its poor performance in inclined-cavity SLD. The FDTD method is used to analyze and determine the deviation of the reflection curve and high reflectivity. Therefore, the AR film design is optimized and the film is coated by reactive magnetron sputtering; this is verified by reflectivity and spectrum measurements. After optimization, the average reflectivity of the double-layer AR film is controlled within 0.1% and the lowest value is only 0.05%. The AR film effectively suppresses the ripple, and the ripple and modulation index are only 0.019 dB and 2.30×10-3,respectively, with a decrease of more than 50% compared with those of the traditional PWM film. The prepared SLD chips still maintain a 10-mW output power under a current of 100 mA. The AR film developed in this study can effectively reduce the reflectivity of the facet, and the fabricated weak-ripple SLD is prepared by using the film. The research results provide a reference for the development of optical films of SLD and other semiconductor optoelectronic devices.
【Key words】 films; superluminescent diode; antireflective film; tilt facet; optimal design; ripple index;
- 【文献出处】 中国激光 ,Chinese Journal of Lasers , 编辑部邮箱 ,2023年13期
- 【分类号】TN312.8
- 【下载频次】7